Cooper Technologies Company

Cooper Industries, Inc.

Mark Clifford Kadow

David Charles Hughes

Michael John Gebhard, Sr

Marie Way

Michael John Gebhard

A dual interface separable insulated connector comprising a faraday cage molded over a bus bar for use in an electric power system and a method of manufacturing the same are provided. The faraday cage can be disposed within a semi-conductive shell. The configuration of the separable insulated connector can provide for easier bonding between the faraday cage and insulating material. Additionally, the configuration can eliminate or reduce the need to coat the bus bar with an adhesive agent and to smooth the metal bus bar to remove burrs, other irregularities, and sharp corners from the bar. Manufacturing the dual interface separable insulated connector can include molding a semi-conductive rubber faraday cage over a conductive bus bar, inserting the faraday cage into a shell, and injecting insulating material between the faraday cage and shell.

Method of manufacturing a dual interface separable insulated connector with overmolded faraday cage

A high-voltage electrical connector system comprises a bushing with a longitudinal axis, a shoulder, a first end, and a second end, wherein the shoulder is between the first end and the second end; a ring arranged circumferentially around a first outside diameter of the bushing, the ring disposed between the shoulder and the second end, the ring including a channel therein defining a circumferential extension extending axially toward the first end; a ground shield disposed on a second outside diameter of the bushing between the ring and the second end, the ground shield comprising one or more of conductive material and semiconductive material; and an insulative portion adjacent the ring and disposed circumferentially over a portion of the ground shield.

Electrical connector including a ring and a ground shield

Dual interface separable insulated connector with overmolded faraday cage

Growing community of inventors

Pewaukee, WI, United States of America

Mark Clifford Kadow