Algix, LLC

Bloom Holdings, LLC

Kimberly-clark Worldwide, Inc.

62911255

Mark Ashton Zeller

Ryan W Hunt

Bo Shi

Robert Falken

Ryan Hunt

Michael Lawrence Gross

Suraj Sharma

Patrick Lewis Carter

A thermoset non-isocyanate polyurethane foam (NIPU) composition includes a reaction product of a polycyclic carbonate, a polyamine; and a foaming ingredient including a carbonate-based chemical foaming agent. The reaction product is configured to form a urethane bond. The polycyclic carbonate and the polyamine can be bio-derived. A process for making the NIPU foam includes the steps of: (a) selecting a polycyclic carbonate and a polyamine; (b) mixing the polycyclic carbonate and the polyamine to form a reactant product including a partially cured gel matrix; (c) adding a foaming ingredient comprising a blowing agent including a carbonate; (d) curing the mixture to form the NIPU foam. Optionally, a first catalyst can be added to step (b); and additional foaming ingredients selected from the group consisting of an accelerant, a surfactant, and a combination thereof can be added prior to step (d).

Non-isocyanate polyurethane foam composition and method of making the same

An algae-elastomer composite including an elastomer matrix; algae; and a mixing additive sufficient to achieve a desired property. The algae can be present in a milled condition having a particle size value of between about 10 and 120 microns. The algae is mixed with the elastomer matrix in a dry condition having a moisture content of below about 10%. A method of preparing the algae-based elastomer composite is provided that includes the steps of: premixing an elastomer matrix; adding an algae filler; adding a mixing additive that includes a plasticizer; forming an elastomer-algae blend by blending the algae and elastomer to a temperature sufficient to be further mixed, wherein the temperature is about 10° C. higher than the temperature sufficient for the elastomer alone; adding and mixing a curing or vulcanizing agent for the elastomer dispersing the elastomer-algae blend; and heating and curing the elastomer-algae blend into a final form.

Elastomer composite including algae biomass filler

An algae-based thermoplastic composition is provided that includes a protein-rich algae biomass selected from either microalgae, macroalgae or combinations thereof. The protein content is greater than or equal to 15% by weight of the algae biomass and the algae biomass is dried to a moisture content of less than or equal to 15% by weight and having a particle d99 of up to 200 microns. The dried algae biomass is at least 5% by weight of the thermoplastic composition. The composition includes a biodegradable resin configured to exhibit rheological properties suitable for blending with algae including a melting temperature less than 250&#xb0; C. and a melt flow rate in excess of 0.01 g/10 min.

Algae-blended thermoplastic compositions

This document presents algae-derived antimicrobial fiber substrates, and a method of making the same. The fiber may be a synthetic fiber, but can also be formed as a cellulosic (e.g., cotton). In various implementations, an algae-derived antimicrobial fiber substrate can be made to have identical properties and characteristics of nylon-6 of nylon 6-6 polymer or the like, and yet contain antimicrobial, anti-viral, and/or flame retardant algal derived substances. Any of various species of red algae, brown algae, blue-green algae, and brown seaweed (marine microalgae and/or macroalgae) are known to contain a high level of sulfated polysaccharides with inherent antimicrobial, antiviral, and flame-retardant properties, and can be used as described herein. Additionally disclosed are algae-derived flexible foams, whether open-cell or closed-cell, with inherent antimicrobial, antiviral, and flame resistant properties. Further, a process of manufacturing is presented wherein the process may include one or more of the steps of: harvesting algae-biomass; sufficiently drying the algae biomass; blending the dried algae biomass with a carrier resin and various foaming ingredients; adding an algal-derived antimicrobial compound selected from various natural sulfated polysaccharides present in brown algae, red algae, and/or certain seaweeds (marine microalgae); and adding a sufficient quantity of dried algae biomass to the formulation to adequately create a fire resistant flexible foam material.

Algae-derived flexible foam, and a method of manufacturing the same

This document discloses algae-derived flexible foams, whether open-cell or closed-cell, with inherent antimicrobial and flame resistant properties, wherein a process of manufacturing includes the steps of: harvesting algae-biomass; sufficiently drying the algae biomass; blending the dried algae biomass with a carrier resin and various foaming ingredients; adding an algal-derived antimicrobial compound selected from various natural sulfated polysaccharides present in brown algae, red algae, and/or certain seaweeds (marine microalgae); and adding a sufficient quantity of dried algae biomass to the formulation to adequately create a fire resistant flexible foam material.

Algae-derived flexible foam, and method of manufacturing the same

An algae-based thermoplastic foam is provided having a protein-rich algae biomass selected from either microalgae, macroalgae or combinations thereof. The protein content is greater than or equal to 15% by weight of the algae biomass and the algae biomass is dried to a moister content of less than or equal to 15% by weight having an average particle size of up to 200 microns. The composition includes a resin configured to exhibit rheological properties suitable for blending with algae including a melting temperature less than 250&#xb0; C. and a melt flow rate in excess of 0.01 g/10 min. The foam includes a foaming ingredient selected from the group consisting of crosslinkers, compatibilizers, plasticizers, accelerants, catalysts, blowing agents, other ingredients, and combinations thereof.

Algae thermoplastic composition and process of making

A thermoplastic composition includes at least one kind of algae that constitutes from about 10 wt. % to about 55 wt. % of the composition, and a polymer that constitutes from about 45 wt. % to about 90 wt. % of the composition, wherein the composition is free of plasticizer and free of plant polymer. An injection molded article is formed from a material including at least one kind of algae that constitutes from about 10 wt. % to about 55 wt. % of the composition, and a polymer that constitutes from about 45 wt. % to about 90 wt. % of the composition, wherein the material is free of plasticizer and free of plant polymer.

Algae-blended compositions without plasticizers

A bioplastic composition may contain certain biodegradable and renewable components. In some examples, the bioplastic composition includes at least one kind of aquatic macrophyte biomass, which may contain a native composition of protein and carbohydrates, in a blend with one or more types of biodegradable or durable thermoplastic polymers. The aquatic macrophyte composition may provide a balance of both polymeric and reinforcing properties to the blended bioplastic not typically exhibited by terrestrial feedstock such as soy meal or corn starch. Such a bioplastic composition may be formed into molded articles using extrusion, injection molding, compression molding, or the like.

Growing community of inventors

Meridian, MS, United States of America

Mark Ashton Zeller