3m Innovative Properties Company

Mark A Lukowski

Thomas J Nelson

Brian D Goers

Ernest L Thurber

Negus B Adefris

Aaron K Nienaber

Joseph B Eckel

Louis S Moren

Thomas J Anderson

John E Gozum

Don Vincent West

Scott W Peterson

Walter Flaschberger

Naiyong Jing

Jaime A Martinez

Brian G Koethe

Ann M Hawkins

Yuyang Liu

Junting Li

Adam D Miller

Geoffrey I Wilson

Taisiya Skorina

Sergei A Manuilov

Rebecca A Putans

Jacob S Beveridge

Bridgette R Shannon

A coated abrasive article comprises a backing having first and second opposed major surfaces. A make layer is bonded to the first major surface. Agglomerate grinding aid particles are directly bonded to the make layer. At least a portion of the agglomerate grinding aid particles comprise grinding aid particles retained in a binder, and are arranged according to an open predetermined pattern. Abrasive particles are directly bonded to the make layer in spaces between the agglomerate grinding aid particles. A size layer is directly bonded to the make layer, agglomerate grinding aid particles, and abrasive particles. A method of making a coated abrasive article, in which the agglomerate grinding aid particles are deposited onto a curable make layer precursor prior to depositing abrasive particles onto the curable make layer precursor in spaces between the agglomerate grinding aid particles is also disclosed.

Coated abrasive articles and methods of making coated abrasive articles

Various embodiments disclosed relate to pore inducers and porous abrasive forms made using the same. In various embodiments, the present invention provides a method of forming a porous abrasive form including heating an abrasive composition including pore inducers to form the porous abrasive form. During the heating the pore inducers in the porous abrasive form reduce in volume to form induced pores in the porous abrasive form.

Pore inducer and porous abrasive form made using the same

An abrasive agglomerate particle includes fused aluminum oxide mineral bonded in a vitreous matrix. The fused aluminum oxide mineral is present in a range from 70 percent by weight to 95 percent by weight and the vitreous matrix is present at least at five percent by weight, based on the weight of the abrasive agglomerate particle. The fused aluminum oxide mineral has an average particle size of up to 300 micrometers, and the abrasive agglomerate particle has a frusto-pyramidal shape with side walls having a taper angle in a range from 2 to 15 degrees and a dimension of at least 400 micrometers. The abrasive agglomerate particles are useful in abrasive articles. The method includes contacting the workpiece with an abrasive article and moving the workpiece and the abrasive article relative to each other to abrade the workpiece.

Shaped vitrified abrasive agglomerate, abrasive articles, and method of abrading

Magnetizable abrasive particles are described comprising ceramic particles having outer surfaces comprising a coating of unsintered polyion and magnetic particles bonded to the polyion. In favored embodiments, the magnetic particles have a magnetic saturation of at least 10, 15, 20, 25, 30, 35, 40, 45 or 50 emu/gram. In another embodiment, an abrasive article is described comprising a plurality of magnetizable abrasive particles as described herein retained in a binder material. Also described are method of making magnetizable abrasive particles and methods of making an abrasive article comprising magnetizable abrasive particles.

Magnetizable abrasive particle and method of making the same

A shaped abrasive agglomerate particle includes a shaped abrasive particle bonded in a vitreous matrix. The shaped abrasive particles have a longest particle lineal dimension on a surface and a shortest particle dimension perpendicular to the longest particle lineal dimension, and the longest particle lineal dimension is at least twice the shortest particle dimension. The shaped abrasive agglomerate particle has a longest agglomerate lineal dimension on a surface and a shortest agglomerate dimension perpendicular to the longest agglomerate lineal dimension, and the longest agglomerate lineal dimension is at least twice the shortest agglomerate dimension. The abrasive agglomerate particles are useful in abrasive articles. Methods of making the shaped abrasive agglomerate particle and abrading a workpiece are also described.

Shaped vitrified abrasive agglomerate with shaped abrasive particles, abrasive articles, and related methods

A method of making magnetizable abrasive particles includes: moistening the outer surfaces of ceramic particles with waterglass to provide moistened ceramic particles. Magnetizable particles are contacted with the moistened ceramic particles to provide powder-coated ceramic particles. The powder-coated ceramic particles are heated to at least a temperature sufficient to bond the magnetizable particles of the powder-coated ceramic particles to the respective ceramic particles thereby providing the magnetizable abrasive particles. On a respective basis, each magnetizable abrasive particle comprises a respective ceramic particle having a magnetizable particles bonded thereto.

A method of making magnetizable abrasive particles includes providing a slurry layer disposed on a substrate. The slurry layer has an exposed surface and comprises magnetic particles, a binder precursor, and a liquid vehicle. Abrasive particles are electrostatically contacted with the slurry layer such that they are aligned substantially oriented perpendicular to the surface of the substrate, and are partially embedded within the slurry layer. The liquid vehicle is at least partially removed from the slurry layer and the binder precursor is converted into a binder to provide a magnetizable layer comprising the magnetic particles partially embedded in the binder. The magnetizable abrasive particles are separated from the releasable substrate. Each magnetizable abrasive particle respectively comprises a portion of the magnetizable layer disposed on a portion of an abrasive particle.

Method of making magnetizable abrasive particles

Methods for manufacturing bonded abrasive articles, for example vitrified bonded grinding wheels. A bondable abrasive composition is prepared including abrasive particles, a binder medium and a gamma-pyrone pore inducing material, such as ethyl maltol. A precursor abrasive structure is formed from the composition. The gamma-pyrone pore inducing material is removed from the precursor abrasive structure to provide a porous precursor abrasive structure that is further processed to provide a bonded abrasive article. In some embodiments, the binder medium includes a vitreous bonding material, and the bonded abrasive article is a porous vitrified bonded grinding wheel.

Bonded abrasive articles and methods of manufacture

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Saint Paul, MN, United States of America

Mark A Lukowski