Delphi Technologies, Inc.

Delco Electronics Corporation

Mark A Jackson

Chris Ralph Snider

Mark Z Rada

Glenn E Ferris

Colin G Lock

A lightweight audio player for vehicular application is virtually 'fastenerless' and includes a fold-up case formed of polymer based material molded to provide details to accept audio devices, as well as the circuit boards required for electrical control and display. The case is of composite structure, including an insert molded electrically conductive wire mesh screen. The wire mesh provides shielding and grounding of the circuit boards via exposed wire mesh pads and adjacent ground clips. Side wall closure members define self-engaging attachment features for affixing to the case, providing electrical self-grounding with the wire screen and thermal grounding with internal power devices. The major components and subassemblies are self-fixturing during the final assembly process, eliminating the need for dedicated tools, fixtures and assembly equipment.

Lightweight electronic system for automotive applications and method

A lightweight radio/CD player for vehicular application is virtually 'fastenerless' and includes a fold-up case formed of polymer based material that is molded to provide details to accept audio devices such as playback mechanisms (if desired) and radio receivers, as well as the circuit boards required for electrical control and display. The case is of composite structure, including an insert molded electrically conductive wire mesh screen that has been pre-formed to contour with the molding operation. The wire mesh provides EMC, RFI, BCI and ESD shielding and grounding of the circuit boards via exposed wire mesh pads and adjacent ground clips. Side wall closure members are extruded of aluminum defining self-engaging attachment features for affixing to the case, providing electrical self-grounding with the wire screen and thermal grounding with internal power devices. The major components and subassemblies are self-fixturing during the final assembly process, eliminating the need for dedicated tools, fixtures and assembly equipment. The major components and subassemblies self-interconnect by integral guide and connection features effecting 'slide lock' and &#x201c;snap lock&#x201d; self-interconnection.

Method of fabricating a lightweight audio system housing assembly

An enclosure for electronic instrument panel circuitry including a circuit board, a front housing with rear lower and upper locking flanges, and a two part case, preferably articulated at the rear for clamshell operation. The case has flanges on each part for interlocking with the housing, without separate fasteners. The circuit board is located in the case and connected to the housing before the case is closed. Support members molded in the case hold the circuit board in place and a single screw further secures the circuit board. A second circuit board on the rear of the housing is trapped by its margin between the housing and case, and held without screws.

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Kokomo, IN, United States of America

Mark A Jackson