Borealis Ag

Borealis Technology Oy

Marja Mustonen

Kalle Kallio

John Severn

Peter Denifl

Thomas Garoff

Markku Vahteri

Pertti Elo

Ville Virkkunen

Anu-Leena Hongell

Pascal Castro

Lauri Huhtanen

Ismo Lehtiniemi

Michael Bartke

Kari Pesonen

Erik Van Praet

Marita Oksman

Noureddine Ajellal

Hilkka R Knuuttila

Sameer Vijay

Harri Hokkanen

Alexander Reznichenko

Anneli Pakkanen

Esa Kokko

Paivi Waldvogel

Petri Rekonen

Tore Dreng

Ove S Andell

Janne Maaranen

Irfan Saeed

Päivi Waldvogel

Georgy Kipiani

Luigi Maria Cristoforo Resconi

Albrecht Dix

Soile Rautio

Jenni Valonen

Wilfried Toeltsch

Alexander Krajete

Tarja-Tuulikki Turpeinen

Soile Lustig

Marita Oksam

Jeanette Aumo

A specific class of metallocene complexes in combination with a boron containing cocatalyst and an aluminoxane cocatalyst, its use for producing propylene homopolymers, propylene copolymers, especially with ethylene, as well as heterophasic propylene copolymers, preferably in a multistep process including a gas phase polymerization step.

Catalyst system

The present invention relates to substituted 2-iso-propyl-1,3-dialkoxypropanes, and more particularly to their use as internal donors in Ziegler-Natta catalysts to obtain ethylene (co)polymers with desirable properties. The present disclosure further concerns use of Ziegler-Natta catalyst components comprising said substituted 2-iso-propyl-1,3-dimethoxypropanes and use of Ziegler-Natta catalysts in ethylene (co)polymerization comprising said Ziegler-Natta catalyst components.

Ziegler-Natta catalysts for olefin polymerization

Procatalyst comprising an inorganic support, a chlorine compound carried on said support, a magnesium compound carried on said support, a titanium compound carried on said support, and a compound comprising two oxygen containing rings, wherein said two rings are linked via a bridge selected from the group consisting of carbon bridge, silicon bridge, ethane-1.2-diyl bridge, ethene-1,2-diyl bridge, alkylaminomethyl bridge and imine bridge.

Supported donor modified ziegler-natta catalysts

A catalyst comprising (i) a metallocene complex of a group (IV) metal said metallocene comprising at least two cyclopentadienyl type ligands; (ii) a boron cocatalyst; and (iii) an aluminoxane cocatalyst; said catalyst being in solid form, preferably in solid particulate form, and being free from an external carrier.

Catalyst

A process for the polymerization of at least one olefin comprising reacting said at least one olefin with a catalyst comprising: (i) a metallocene complex said metallocene comprising at least two cyclopentadienyl type ligands; (ii) a boron cocatalyst; and (iii) an aluminoxane cocatalyst; said catalyst being in solid form, preferably in solid particulate form, and being free from an external carrier.

Polymerisation process and catalyst

Process for the preparation of a solid catalyst system (CS) comprising the steps of preparing a liquid clathrate (LC) comprising (a) a lattice (L) being the reaction product of (i) aluminoxane (A), (ii) an organometallic compound (O) of a transition metal (M) of Group 3 to 10 of the Periodic Table (IUPAC 2007) or of an actinide or lanthanide, and (i) a compound (B) being effective to form with the aluminoxane (A) and the organometallic compound (O) the lattice (L), and (b) a guest (G) being an hydrocarbon compound (HC), and subsequently precipitating said liquid clathrate (LC) obtaining said solid catalyst system (SC).

Preparation of a solid catalyst system

Process for the preparation of a solid catalyst system comprising the steps of generating an emulsion by dispersing a liquid clathrate in a solution wherein (i) the solution constitutes the continuous phase of the emulsion and (ii) the liquid clathrate constitutes in form of droplets the dispersed phase of the emulsion, solidifying said dispersed phase to convert said droplets to solid particles and optionally recovering said particles to obtain said catalyst system, wherein the liquid clathrate comprises a lattice being the reaction product of aluminoxane, an organometallic compound of a transition metal of Group 3 to 10 of the Periodic Table (IUPAC 2007) or of an actinide or lanthanide, and a further compound being effective to form with the aluminoxane and the organometallic compound the lattice, and a guest being an hydrocarbon compound, and the solution comprises a silicon fluid and a hydrocarbon solvent.

Process for the preparation of a solid olefin polymerization catalyst system, comprising an organometallic compound of a transition metal of Group 3 to 10 of the Periodic Table (IUPAC 2007) in the form of solid particles comprising the steps of I) generating an emulsion by dispersing a liquid clathrate in a solvent (S) wherein (i) the solvent (S) constitutes the continuous phase of the emulsion and comprises a nonreactive fluorinated synthetic oil having a viscosity at 20&#xb0; C. according to ASTM D445 of at least 10 cSt up to 2000 cSt (ii) the liquid clathrate constitutes in form of droplets the dispersed phase of the emulsion, II) solidifying said dispersed phase to convert said droplets to solid particles and III) optionally recovering said particles to obtain said catalyst system, wherein the liquid clathrate comprises (a) a lattice being the reaction product of a1) a transition metal compound of formula (I) LRTXwherein 'T' is a transition metal of anyone of the groups 3 to 10 of the periodic table (IUPAC2007), preferably a transition metal of anyone of the groups 4 to 6 of the periodic table (IUPAC2007), more preferably titanium (Ti), zirconium (Zr) or hafnium (Hf), i.e. zirconium (Zr) or hafnium (Hf), each 'X' is independently a monovalent s-ligand, each &#x201c;L&#x201d; is independently an organic ligand which coordinates to the transition metal (T), &#x201c;R&#x201d; is a bridging group linking said organic ligands (L), &#x201c;m&#x201d; is 2 or 3, preferably 2, &#x201c;n&#x201d; is 0, 1 or 2, preferably 1, &#x201c;q&#x201d; is 1, 2 or 3, preferably 2, m+q is equal to the valency of the transition metal (T), a2) a cocatalyst comprising aluminoxane a3) a compound being effective to form the lattice with the transition metal compound and/or the aluminoxane and b) a hydrocarbon solvent (HS).

Process for the preparation of a solid metallocene catalyst system and its use in polymerisation of olefins

Improved process for the preparation of an unsupported, heterogeneous olefin polymerization catalyst system, comprising an organometallic compound of a transition metal of Group 3 to 10 of the Periodic Table (IUPAC) or of an actinide or lanthanide in the form of solid particles comprising the steps of a) preparing a solution of catalyst components, including an aluminoxane, a compound being effective to form stable, liquid clathrates with aluminoxane and an organometallic compound of a transition metal of Group 3 to 10 of the Periodic Table (IUPAC 2007) or of an actinide or lanthanide, in a hydrocarbon solvent, yielding a two phase system with an upper solvent layer, which is separated, b) preparing a liquid/liquid emulsion system comprising a continuous phase in which said solution of the catalyst components forms a dispersed phase in the form of droplets, c) solidifying said dispersed phase to convert said droplets to solid particles and optionally recovering said particles to obtain said catalyst system, the catalysts system itself and its use for olefin polymerization.

Process for the preparation of an unsupported, solid metallocene catalyst system and its use in polymerization of olefins

Improved process for the preparation of an unsupported, heterogeneous olefin polymerization catalyst, comprising an organometallic compound of a transition metal of Group 3 to 10 of the Periodic Table (IUPAC) or of an actinide or lanthanide in the form of solid particles comprising the steps of a) preparing a solution of an aluminoxane and an ionic complex M-X, M being an alkali or earth alkali metal and X being a halide or pseudo halide, in a molar ratio of Al of the aluminoxane to M of the ionic complex between 80:1 and 300:1, b) mixing said solution with an organometallic compound of a transition metal of Group 3 to 10 of the Periodic Table (IUPAC) or of an actinide or lanthanide in a molar ratio of M of the ionic complex to the transition metal of the organometallic compound between 1:1 and 4:1, yielding a second solution, c) dispersing said second solution obtained in step b) in a solvent immiscible therewith to form an emulsion in which said second solution of step b) forms the dispersed phase in the form of droplets and the solvent immiscible with said solution forms the continuous phase, d) solidifying said dispersed phase to convert said droplets to solid particles and optionally recovering aid particles to obtain said catalyst, the catalysts itself and its use for olefin polymerization.

Process for the preparation of an unsupported, solid olefin polymerisation catalyst and use in polymerisation of olefins

The invention provides a process for producing an olefin polymerization catalyst, comprising an organometallic compound of a transition metal or of an actinide or lanthanide, in the form of solid catalyst particles, comprising forming a liquid/liquid emulsion system which comprises a solution of one or more catalyst components dispersed in a solvent immiscible therewith; and solidifying said dispersed phase to convert said droplets to solid particles comprising the catalyst and optionally recovering said particles.

Production of olefin polymerization catalysts

Supported olefin polymerization catalyst composition

Olefin polymerization catalyst system, producing and using it

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Koskenkylän saha, Finland

Marja Mustonen