Medtronic, Inc.

Maritess E Minas

Sharon Schwab

Don H Tran

Glen L Lieber

Mauricio L Fugoso

Karen M Rowean

Michelle E Fourmont

Sharon Ma Schwab

Michael P Brose

Christopher Todd Brahana

Maria D Amores

Leslie Le

An intravascular medical catheter and method of manufacturing a medical catheter are provided herein. The medical catheter includes a guidewire shaft, a sleeve, and a balloon. The sleeve is attached to the guidewire shaft while a distal tail of the balloon is thermally bonded to the sleeve. Because of the sleeve, the distal tail of the balloon can be thermally bonded even if the guidewire shaft is made of a material which is thermally incompatible with the balloon. Thus, for example, a medical catheter can be made with an HDPE guidewire shaft and a balloon made of PEBA, PET, Polyurethane, or Nylon. The resulting medical catheter has a catheter tip which is durable, flexible, and has a relatively low profile for good tracking in the body vessel and good lesion crossing.

Balloon attachment at catheter tip

A medical catheter comprising a catheter shaft defining an inflation lumen and a guidewire shaft defining a guidewire lumen. The guidewire shaft is coaxial with the catheter shaft and runs longitudinally through the catheter shaft extending distally beyond the distal end of the catheter shaft. The catheter has an inflatable balloon having a proximal tail and a distal tail. The proximal tail is mounted at the distal end of the catheter shaft, the distal tail is mounted on the guidewire shaft. The balloon is in fluid communication with the inflation lumen. A distal stopper is sealingly affixed between the outer diameter of the guidewire shaft and the inner diameter of the distal tail. A proximal stopper is sealingly affixed between the outer diameter of the catheter shaft and the inner diameter of the proximal tail. The distal and proximal stopper are annular in shape and are in length shorter than the balloon tail and are of uniform circumferential thickness. An adhesive seals a portion of the tails to the catheter shaft.

Catheter balloon bonding stopper

Disclosed is a medical catheter comprising a guidewire shaft defining a guidewire lumen. A distal tip extension defines a distal tip extension lumen having at a proximal end thereof a distal end of the guidewire shaft sealingly affixed therein. The inflatable balloon has a body portion, a tail portion and a cone shaped portion. The cone-shaped portion extends between the distal end of the body portion and the proximal end of the tail portion. The balloon tail portion is sealingly affixed to the distal tip extension such that the proximal end of the distal tip extension extends proximally from the proximal end of the balloon tail portion, the distal end of the distal tip extension extends distally from the distal end of the balloon tail and the distal end of the guidewire shaft is in alignment with the proximal end of the balloon tail portion.

Catheter distal tip component

A sheath arrangement for spiral balloon catheters which permits improved perfusion during dilation of a body vessel. Methods of making the sheath and assembling the sheath onto a balloon and the resulting sheathed balloon catheter are included. A tube sized to fit over a spiral balloon is cut, preferably by laser cutting, to form ribs extending from the tube ends with collars at the distal ends of the ribs. Preferably, the tube ends are trimmed to match the balloon spiral lobes. The sheath is placed over the spiral balloon, bonded to the balloon lobes. The collars are secured to the catheter adjacent to the balloon. When the balloon is expanded to dilate a body vessel, blood can freely pass through the interlobe channels while the sheath prevents entry of arterial intima from entering into the channels. The rib and collar arrangement securely maintains the sheath in place on the balloon.

Sheath system for autoperfusion dilatation catheter balloon

Growing community of inventors

San Diego, CA, United States of America

Maritess E Minas