Suncor Energy Inc.

Mario Decrescentis

John S Little

Paul F Macdougall

Bradford E Bjornson

John Steven Little

Paul Fredrick MacDougall

Paul Frederick MacDougall

A method of increasing a dwell time of a slurry facility at a given ore processing location by using a mobile oil sands mining system. The method involves coordinating the operation of at least two mining conveyors to facilitate mining at least one arc-shaped sector of ore that otherwise would not be within operational reach of the slurry facility at the ore processing location. The method increases the slurry facility's operational time at the ore processing location before relocation thereof is required to keep the slurry facility within operational reach of at least one receding mine face.

Mobile oil sands mining system

A process line for excavating and processing oil sands ore near a mine face. A mobile excavator excavates ore along the length of a mobile mining conveyor. A mobile comminutor receives and comminutes the excavated ore and transfers the comminuted ore to the mobile mining conveyor. The mobile mining conveyor conveys the comminuted ore to a transfer conveyor that conveys the comminuted ore to a mobile slurry facility. The mobile slurry facility combines the comminuted ore with process water to produce a slurry and pumps and conditions the slurry through a hydro-transport pipeline to a mobile extraction facility as a slurry feed. The mobile extraction facility receives the slurry feed and directs the slurry feed and a water stream as inputs to a three stage countercurrent cyclone separator. The cyclone separator produces a bitumen rich stream and a tailings stream. The bitumen rich stream is directed to a froth concentration unit that separates the bitumen rich stream into a bitumen product stream, a recycled water stream and a fine tailings stream. The fine tailings stream is combined with the tailings stream to produce a tailings product stream that is directed to a tailings treatment facility. The tailings treatment facility receives the tailings product and combines the tailings product with an additive to produce a treated tailings stream that is directed to a tailings pond for separation into a dry tails phase and a water phase that may be collected and recycled as industrial process water.

Growing community of inventors

Fort McMurray, Canada

Mario Decrescentis