Thyssenkrupp Steel Europe Ag

Thyssen Krupp Ag

Maria Köyer

Janko Banik

Manuela Ruthenberg

Sascha Sikora

Marc Blumenau

Manfred Meurer

Fred Jindra

Jörg Gorschlüter

Fabian Junge

Tobias Lewe

Jennifer Schulz

Ulrich Etzold

Jens Plha

Axel Schrooten

Ken-Dominic Flechtner

Thomas Struppek

Stefan Bienholz

Dirk Czupryna

Thomas Gerber

Dirk Rosenstock

Sebastian Stille

Bernd Linke

Stefan Krebs

Georg Parma

Cássia Castro Müller

Tayfun Dagdeviren

Thorsten KÖHLER

A method for manufacturing a sheet metal component including: annealing a flat steel product comprising 0.05-0.5% C, 0.5-3% Mn, 0.06-1.7% Si, ≤0.06% P, ≤0.01% S, ≤1.0% Al, ≤0.15% Ti, ≤0.6% Nb, ≤0.01% B, ≤1.0% Cr, ≤1.0% Mo, ≤1.0% Cr+Mo, ≤0.2% Ca, ≤0.1% V, remainder iron and impurities in a continuous furnace under an atmosphere consisting of 0.1-15% hydrogen and remainder nitrogen with a specific dew point and temperature profile; applying a coating consisting of <15% Si, ≤5% Fe, in total 0.1-5% of at least one alkaline earth or transition metal and a remainder Al and unavoidable impurities; heating the flat steel product to >Ac3 and ≤1000° C. for a time sufficient to introduce a heat energy quantity >100,000-800,000 kJs; hot-forming the flat steel product to form the component; and cooling at least one section of the component at a cooling rate sufficient to generate hardening structures.

Method for manufacturing a sheet metal component from a flat steel product provided with a corrosion protection coating

A sheet metal component made of a hot-formed flat steel product including a steel substrate consisting of, in mass. %, C: 0.1-0.4%, Mn: 0.5-3.0%, Si: 0.05-0.5%, Cr: 0.005-1.0%, B: 0.00050.01% and optionally one or more of V, Ti, Nb, Al, Ni, Cu, Mo, and W, where the contents of the respective optionally present alloy element are V: 0.001-0.2%, Ti: 0.01-0.1%, Nb: 0.001-0.1%, Al: 0.01-0.2%, Ni: 0.01-0.4%, Cu: 0.01-0.8%, Mn: 0.002-1.0%, W: 0.001-1.0%, and the remainder iron and unavoidable impurities, wherein the unavoidable impurities include contents of less than 0.1% P, less than 0.05% S, and less than 0.01% N, and an Al corrosion protection layer applied to the steel substrate, wherein the component is optionally hardened. An adhesive section having an SDR value of 3-30%, determined according to ISO 25178, is provided on the free outer face of the corrosion protection coating for adhering the sheet metal component to another component.

Sheet metal component and method for producing same

A flat steel product for production of a sheet metal component by hot forming includes a steel substrate consisting of a steel including 0.1-3% by weight of Mn and optionally up to 0.01% by weight of B, an aluminium-based coating disposed on at least one side of the steel substrate. A coating here has an applied layer weight of 15-30 g/m. In addition, the coating has an Al base layer consisting of 1.0-15% by weight of Si, optionally 2-4% by weight of Fe, 0.1-5.0% by weight of alkali metals or alkaline earth metals, and optional further constituents, the contents of which are limited to a total of not more than 2.0% by weight, and aluminium as the balance.

Flat steel product having improved processing properties

A method for manufacturing a sheet metal component including: annealing a flat steel product comprising 0.05-0.5% C, 0.5-3% Mn, 0.06-1.7% Si, ≤0.06% P, ≤0.01% S, ≤1.0% Al, ≤0.15% Ti, ≤0.6% Nb, ≤0.01% B, ≤1.0% Cr, ≤1.0% Mo, ≤1.0% Cr+Mo, ≤0.2% Ca, ≤0.1% V, remainder iron and impurities in a continuous furnace under an atmosphere consisting of 0.1-15% hydrogen and remainder nitrogen with a specific dew point and temperature profile; applying a coating consisting of ≤15% Si, ≤5% Fe, in total 0.1-5% of at least one alkaline earth or transition metal and a remainder Al and unavoidable impurities; heating the flat steel product to >Ac3 and ≤1000° C. for a time sufficient to introduce a heat energy quantity >100,000-800,000 kJs; hot-forming the flat steel product to form the component; and cooling at least one section of the component at a cooling rate sufficient to generate hardening structures.

A method for producing a steel component from a flat steel sheet is provided. The produced steel component includes a substrate and a coating. The method ensures that the steel component has an Hcontent below a certain level. The low Hcontent minimizes the risk of hydrogen-induced cracking of the steel component after hot forming, including during subsequent use of the steel component. The Hcontent in the hot-formed steel component is ensured to be below a certain level by selecting furnace parameters depending on the rolling degree and the sheet thickness of the flat steel sheet.

Method for producing a steel component having a metal coating protecting it against corrosion

The invention relates to a method for producing a steel component by forming of a flat steel product coated with an anticorrosion coating, and to a steel component produced from a steel substrate coated with anticorrosion coating. The steel component is produced by providing a flat steel product coated with an aluminum-based anticorrosion coating, heat-treating a blank formed from the coated flat steel product, in a furnace, where 0.0034&#xb0; C./min&#x2264;Q&#x2264;0.021&#xb0; C./min, with Q=(T*d)/(t*L), T=furnace temperature in &#xb0; C., d=blank thickness in mm, t=dwell time of the blank in the furnace in min, L=furnace length in m, and shaping the blank in a shaping tool. The steel component comprises a steel substrate and, at least on one side of the steel substrate, an anticorrosion coating which comprises at least one first and one second silicon-rich layer (SiSi) and also one first and one second low-silicon layer (A, B), where the quotient X formed from the thickness (dB) of the second low-silicon layer (B) in &#x3bc;m by the thickness (dA) of the first low-silicon layer (A) in &#x3bc;m is at least 0.4 and at most 1.1.

Method for producing a steel component provided with a coating, and steel component

A hot-forming apparatus may be used to produce a press-hardened shaped component from a blank. The hot-forming apparatus may include a furnace for heating the blank and a pressing device for forming and cooling the blank heated in the furnace. The hot-forming apparatus also includes, upstream of the furnace, a preheating roll truing device with a temperature-controllable roller for straightening and preheating the blank. A corresponding method may be used to produce the press-hardened shaped component from the blank.

Hot-forming apparatus and method for producing press-hardened shaped components from steel sheet

A method for the surface treatment of a metal workpiece, in particular of a coated metal workpiece, for hot forming includes partially or completely heating the workpieces to a temperature of at least Ac1, cleaning at least one surface of the heated workpiece with at least one pressurized air jet, forming the heated and cleaned workpiece, and cooling down the formed workpiece.

Method for the surface treatment of a workpiece

A steel component formed from a flat steel having a yield point of 150-1100 MPa and a tensile strength of 300-1200 MPa and coated with an anticorrosion coating of an alloy that includes 35-70% by weight aluminum, 35-60% by weight zinc, 0.1-10% by weight magnesium, up to 10% by weight Si, and up to 5% by weight Fe. A blank obtained from the flat steel product is heated to at least 800&#xb0; C. and formed into the steel component. Alternatively, the steel component may be formed into the steel component first and then heated to at least 800&#xb0; C. Regardless, the steel component may then be hardened by sufficiently rapid cooling the steel component from a sufficiently high temperature.

Method for producing a steel component having a metal coating protecting it against corrosion, and steel component

An apparatus for heat treatment of coated semi-finished steel products may comprise a heatable continuous furnace having a conveyer for moving the coated semi-finished steel products. The conveyer may be comprised of a plurality of conveyer elements, such as rollers, for example, for supporting the coated semi-finished steel products. To prevent, or at least substantially prevent, interaction between semi-finished steel products having different coatings, a decoupling portion of the continuous furnace may include a first conveyer element group and a second conveyer element group, each having at least one conveyer element. The coated semi-finished steel products may be supported in the decoupling portion either by the conveyer elements of the first conveyer element group or by the conveyer elements of the second conveyer element group.

Apparatus for the heat treatment of coated semi-finished steel products

Methods for producing steel components with well-adhering metallic coatings that provide protection from corrosion offer flexibility in processing qualities. In one example, a flat steel product comprising a steel material that is hardenable by quenching in a hot forming operation and that has a yield point of 150-1100 MPa and a tensile strength of 300-1200 MPa may be coated electrolytically with a thin zinc layer. From the flat steel product, a blank may then be obtained that is heated directly to at least 800&#xb0; C. and then formed into the steel component. Alternatively, the blank may initially be formed into the steel component and then heated to at least 800&#xb0; C. Either way, the steel component may then be hardened by sufficiently rapid cooling from a sufficiently high temperature.

Method for producing a steel component provided with a metallic coating providing protection against corosion

The present disclosure relates to a process for producing profiles from metal, a metallic strip material being fed to a shaping-hardening device, in which the strip material is shaped into a profile and is hardened at least in certain regions, portions of the profile that are emerging continuously from the shaping-hardening device being coated with a protective layer. The disclosure also relates to an apparatus for producing profiles from metal, with a shaping-hardening device for shaping a metallic strip material that can be fed to the shaping-hardening device into a profile and for hardening the profile at least in certain regions, and with a coating device, by which portions of the profile that are emerging continuously from the shaping-hardening device can be coated with a protective layer.

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Dortmund, Germany

Maria Köyer