E.i. Dupont De Nemours and Company

Maria De Van Eijndhoven

Richard Allen Hayes

David Neil Marks

Hari Babu Sunkara

A process for producing polyamides from dinitriles and diamines in a continuous reaction using subsequent heating steps. In particular, the process involves contacting a dinitrile, a diamine, water, and optionally a catalyst to form a reaction mixture; heating the reaction mixture to a first elevated temperature of between about 180 to about 240&deg; C., maintaining said temperature for about 0.10 to about 20 hours, and optionally controlling the pressure in this heating step by venting; heating the reaction mixture to a second elevated temperature of between about 250 to about 350&deg; C., adding water to the reaction mixture before or after the second elevated temperature is reached, maintaining the pressure in the second heating step above atmospheric pressure by venting at least some of the water, and maintaining the second elevated temperature for a period of about 0.10 to about 10 hours; and recovering the polyamide.

Process for the production of polyamides from dinitriles and diamines

A two-step process for the production of polyamides from .alpha.,.omega.-dinitriles and .alpha.,.omega.-diamines involving the catalytic hydrolysis of the .alpha.,.omega.-dinitrile by addition of water with simultaneous purging of the reactor (i.e., venting of ammonia and water vapor) in the first step followed by polymerization by addition of the .alpha.,.omega.-diamine to the hydrolysate in the second step. Such a process is particularly useful in the production of poly(hexamethylene adipamide), i.e., nylon 6,6, from adiponitrile and hexamethylene diamine using lower catalyst levels during hydrolysis and resulting in reduced levels of bis(hexamethylene)triamine, BHMT, in the polymer.

Process for preparation of polyamide from dinitrile and diamine

A process for the hydrolysis of a dinitrile (e.g., adiponitrile) utilizing from 0.1 to 500 mmoles of catalyst (e.g., a mixture of phosphorous acid and calcium hypophosphite) per mole of the dinitrile and in the presence of from 0.01 to 0.5 moles of a dicarboxylic acid cocatalyst (e.g., adipic acid) followed by addition of a diamine (e.g., hexamethylenediamine) and heating to produce polymerization. Such a process is particularly useful in the production of nylon 6,6 having a low BHMT content and improved melt stability.

Process for the hydrolysis of adiponitrile and the production of nylon

A process for the hydrolysis of a dinitrile (e.g., adiponitrile) utilizing a dicarboxylic acid (e.g., adipic acid) as the sole catalyst followed by addition of a diamine (e.g., hexamethylenediamine) and heating to produce polymerization. Such a process is particularly usefull in the production of nylon 6,6 having a low BHMT content and improved melt stability.

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Maria De Van Eijndhoven