Building Materials Investment Corporation

Elk Premium Building Products, Inc.

Margie Ann Beerer

Matti Kiik

Paul G Wilson

Michael Lee Bryson

Olan Thomas Leitch

Sudhir B Railkar

James A Svec

Younger Ahluwalia

Steven D Kerr

Jacob Stephen Zhanel

Louis T Hahn

Robert Joseph Tobin

Daniel LaVietes

A roofing material is provided having an asphalt-coated mat or felt made up of or in combinations of fiberglass, polyester, nylon, cotton, cellulosic fibers or materials, polyethylene, polypropylene, co-polymers, melamine, phenolic, acrylics, polycarbonate, carbon fiber, clay, metallic in woven, non-woven, strands or sheets, styrene compounds, rubber, silk, leather, or wool in a woven, non-woven, or solid form. The surfacing materials can be made up of or in combination minerals, plastic particles or film, metal particles or film, cement particles, clay particles, paints, coatings, glass, ceramics, wood, wood fiber, or composite materials.

Roofing material

An asphalt-based shingle is formed with a substrate saturated with asphalt, an asphalt coating on the saturated substrate, and a top film bonded to the surface of the asphalt coating covering at least a portion of the shingle to be exposed when installed. The top film may be configured to mimic the appearance of traditional clay granules on the shingle or another shingle surface. More specifically, the top film is printed or coated with an image that mimics the appearance of a clay granule bed and is embossed, pressed, or molded to mimic the texture of a clay granule bed. The top film is UV resistant to protect the asphalt below from deterioration. An anti-stick film may be bonded to the back of the shingle to prevent shingles from sticking together when stacked into a bundle. A method of fabricating the shingle may include applying pre-fabricated film to the shingle substrate during shingle manufacturing or extruding a polymer film onto the substrate and subsequently printing and embossing the film during shingle manufacturing.

Shingle with film covered surfaces

The present disclosure relates, in some embodiments, to systems, articles, materials, and methods for roofing a structure including, for example, hybrid shingles comprising a first material and a second material. A hybrid shingle may comprise, in some embodiments, a first layer comprising a metallic substrate or a polymeric substrate and at least partially defining a headlap region of the shingle, a buttlap region of the shingle comprising one or more tabs interspersed with inter-tab openings, an outward-facing surface of the first layer, and a substrate-facing surface of the first layer; and a second layer comprising a base and asphalt, having a smaller area than the first layer, and at least partially defining a buttlap region of the shingle, wherein the second layer is fixed to the substrate-facing surface of the first layer.

Hybrid composite shingles

In an exemplary embodiment, the disclosed drying and dewatering system comprises an air knife and a vacuum slot, wherein the air knife is positioned over the vacuum slot and fibrous nonwoven material is passed under the air knife and over the vacuum slot. The embodiments of the present disclosure may be used to achieve greater water removal and more uniform binding agent distribution across the nonwoven fibrous material.

Apparatus and methods of manufacturing fibrous nonwoven materials and products comprising the same

The invention relates to asphalt emulsions comprising an asphalt component selected from the group consisting of a solvent extracted asphalt, an oxidized asphalt, and combinations thereof. The invention also relates to products made therefrom, including fibrous mats comprising a fiber component, such as glass fibers, and a binder component comprising an asphalt emulsion. The invention further relates to wet-laid processes for manufacturing fibrous mats and that employ the use of an amphoteric surfactant, which is applied to a wet fiber web prepared from a dispersion of fiber components, such as glass fibers.

Asphalt emulsions, products made from asphalt emulsions, and processes for making fibrous mats from asphalt emulsions

Roofing material consists essentially of a substrate, a hot melt material applied to one side of the substrate, an asphalt material coating the other side of the substrate and roofing granules disposed on said asphalt material coated on the substrate. The hot melt material may be polyethylene, polyethylene-vinyl acetate, polypropylene, polyvinylidene chloride, polyester, nylon and mixtures thereof. The asphalt material may include non-asphaltic filler.

The present invention relates to a heat reflective coated structural article comprising a heat reflective component and a coated structural article component which comprises a substrate having an ionic charge coated with a coating having essentially the same ionic charge. The coating of the coated structural article consists essentially of a filler material and a binder material wherein the binder material bonds the filler material together and to the substrate and wherein the coating does not bleed through the substrate. Nonlimiting examples of the heat reflective component include, elastomeric coatings, aluminum fiber coatings, acrylic and polyurethane coating systems, ceramic coatings insulating paints, metal pigment paints, metal pigment pastes and aluminum flakes. The heat reflective coated structural article of the present invention may be incorporated into commercial roofing products.

Growing community of inventors

Ennis, TX, United States of America

Margie Ann Beerer