Aos Holding Company

A.o. Smith Corporation

Marc W Akkala

Dennis R Hughes

Kevin Mark Field

Ray Oliver Knoeppel

Robert F Poehlman, Jr

Randy T Meyer

Hyungsik Lee

Timothy J Bodnar

William R Hoover

Frank A Mueller

Jill M Szczech

Kenneth R Walther

A water heater includes a sealed combustion chamber and one or more fans for raising pressure in the combustion chamber to increase efficiency of the water heater. The pressure permits a more restrictive baffle to be used in the flue compared to baffles used in atmospheric water heaters. The water heater may include a water temperature sensor that activates the fan without activating the burner if water temperature raises above a desired temperature. The water heater may also include pressure and vapor sensors to ensure the combustion chamber is properly sealed and there are no flammable vapors present prior to igniting the burner. The fans are relatively small and run off the same DC power that runs an electric gas valve. The fans may be, for example, 12 or 24 Volt fans with power inputs of about 10 Watts or less.

Water heater with pressurized combustion

An original equipment manufacturer water heater including a water tank including an inlet and an outlet, means for heating water in the water tank, a base pan at least partially supporting the water tank such that water leaked from the water tank collects in the base pan, a valve closable to prevent water from entering the water tank through the inlet, and a sensor positioned in the base pan, the sensor configured to close the valve upon detecting water.

Method of manufacturing a water heater with a leak detection system

A water heater comprising a tank defining a water chamber, a water inlet and a water outlet communicating with the water chamber, and a combustion tube extending generally vertically through the water chamber and having an upper end. The water heater also comprises a coil surrounding the combustion tube and having inlet and outlet ends, a second tube communicating between the combustion tube and the inlet end of the coil, and an exhaust outlet communicating with the outlet end of the coil. The water heater further comprises a gas burner firing into the upper end of the combustion tube, and at least one expansion volume between the upper end of the combustion tube and the inlet end of the coil for attenuating noise.

Water heater with noise attenuation

A method and apparatus for mounting a water heater on the roof of a building or at another location outside of the building. A roof curb surrounds a hole in the roof, and a base member is mounted to the roof curb. Alternatively, the base member is mounted on a concrete pad at ground level. A water tank is mounted to the base member with the longitudinal axis of the water tank extending horizontally. Support rails are mounted to the base member, and wedge-shaped supports are mounted to the support rails. The wedge-shaped supports are interconnected with tank mounted brackets that are mounted to the sides of the water tank. Thermally insulated spacers are interposed between the wedge-shaped supports and the tank mounting brackets.

Rooftop water heater

A water heater adapted to be mounted on the rooftop of a building includes a substantially cylindrical tank having a horizontally-oriented longitudinal axis. A U-shaped flue tube has a burner end and an exhaust end, both ends being mounted in a head portion of the tank. The legs of the flue tube define a flue plane that is preferably angled 30&deg;-60&deg; with respect to vertical. An inlet tube and an outlet tube also extend through the head of the tank. The inlet tube is positioned at the bottom of the tank and has holes that open downwardly only; the outlet tube is positioned at the top of the tank and has holes that open upwardly only. The tank is weather-tightly enclosed by a cabinet. A base member of the cabinet is supported by a roof curb and supports the water tank. The base member includes a drain opening for draining water from the inside the cabinet to the sewage system of the building, and a water pipe opening through which extend a plurality of pipes communicating with the tank. A grommet weather-tightly seals the pipes with respect to the base member.

A water heater includes a storage tank communicating with a cold water supply pipe and a hot water supply pipe for the respective supply of cold water to, and removal of hot water from, the tank. The water heater also includes an insulated heat recovery module communicating between the cold water supply pipe and the tank. The heat recovery module defines a cavity, and the cold water supply pipe communicates with a lower portion of the cavity. The heat recovery module has a smaller surface area-to-volume ratio than the cold water supply pipe. When water in the tank is heated, some water is thermally displaced from the tank and into the cavity. Consequently, water is displaced out of the lower portion of the cavity and into the cold water supply pipe. Therefore, only the coldest water is displaced out of the cavity, and thermal energy loss is reduced.

Inlet heat recovery module for water heater

A water heater includes a water tank, a combustion chamber below the tank and communicating with the flue tube, and a flue system. The flue system includes a flue tube, and V-shaped fins that are metallurgically bonded to the flue tube wall to divide the flue tube into four flue chambers extending substantially parallel to the longitudinal axis of the flue tube. The V-shaped fins include radially extending apertures that reduce the thermal expansion of the V-shaped fins with respect to the flue tube to reduce stress at the joint between the fins and the flue tube. The flue system also includes a removable baffle hanging in each flue chamber. The baffles include adjustable turbulation surfaces to control the quality of combustion in the water heater.

Water heater flue system

A water heater includes a water tank, a combustion chamber below the tank and communicating with the flue tube, and a flue system. The flue system includes a flue tube, and a cruciform fin metallurgically bonded to the flue tube wall and dividing the flue tube into four flue chambers extending substantially parallel to the longitudinal axis of the flue tube. The flue system also includes a removable baffle hanging in each flue chamber. The baffles include adjustable turbulation surfaces to control the quality of combustion in the water heater.

A potable water temperature management system includes a device that produces waste heat and that has a primary purpose other than heating potable water. The waste heat from the device is used to heat potable water in a tank. A heat shedding system is activated when the temperature of the potable water in the tank exceeds a selected maximum temperature. An auxiliary energy transfer system may be activated to heat the potable water in the tank when the potable water in the tank falls below a selected minimum temperature. A controller may be used to monitor the temperature of the potable water in the tank and activate either the heat shedding system or the auxiliary energy transfer system based on the potable water temperature.

Potable water temperature management system

Combined potable water heater and hydronic heating system

Disclosed is an improved water heater and method of heating water retained in a storage tank having a flue passing through it. The apparatus and method directs hot gases flowing upwardly along the flue toward the flue's wall when heat transfer between those gases and the water is desired. The apparatus and method also directs the air or gases flowing upwardly within the flue away from the flue's wall when heat transfer is undesirable. The apparatus includes a plurality of moveable flow control fins secured at various locations along the length of a baffle by supported iwthin the flue. Each fin is secured to the baffle by a piece bi-metallic material whose shape changes in response to its temperature. When hot gases flow through the flue during a water heating mode, the bi-metallic pieces position the fins near the middle of the flue along the baffle's length and direct the flow of hot gases outwardly toward the flue's wall. When relatively hot gases are not passing through the flue and the only gas or air flow in the flue is that associated with a pilot burner, for example, the bi-metallic pieces sense the relatively cooler gas/air flow and position the fins near the flue's wall where they obstruct flow along the wall and direct it along the central axis portion of the baffle.

Apparatus and method for heating water

A gas burner for a water heater and comprising a base having central passage. Gas fuel is supplied to one end of the passage and an orifice is removably connected to the other end of the passage. An inverted cup-shaped head has an inner end threaded to the base and defines a closed chamber disposed in communication with the orifice. A plurality of ports are formed in the head and provide communication between the chamber and the exterior of the burner. The ports have a greater axial length than diameter and aid in controlling the flame configuration.

Water heater construction

A water heater comprising a tank to contain water to be heated and having a downwardly convex lower head. A flue extends upwardly through the tank and the lower end of the flue projects downwardly beyond the lower head. A burner having a substantially smaller cross-sectional area than the flue is located adjacent the lower end of the flue, and a locator interconnects the projecting lower end of the flue with the burner for precisely positioning the burner with relation to the flue. A layer of insulation is disposed on the outer surface of the convex lower head and extends radially inward to the projecting end of the flue.

A gas-fired water heater including a tank to contain water to be heated and a flue extends axially through the tank. A burner is located at the lower end of the flue and has a smaller cross sectional area than the flue to provide an annular space between the burner and the lower end of the flue. The burner has at least one outlet port that directs a flame pattern in proximate relation to the lower end of the flue. A locator assembly supports the burner from the flue and positions the burner axially of the flue.

Growing community of inventors

Cedarburg, WI, United States of America

Marc W Akkala