Ford Global Technolgoies, LLC

Marc Thomas Wilkins

Chris Peter Nicholas

Anthony Paskus

Mathew Hintzen

Darren Sipila

Dengfu Zhang

William David Guarino

Brian Christian Orr

Mark Steward

Charles Krysztof

Michael Carter

David Krenk

Andrew Brian Lovatt

Charles Raymond Kvasnicka

A powertrain includes a transmission case, a transfer case, a front axle housing, and a webbed brace. The transfer case and front axle housing are directly fastened to the transmission case. The webbed brace is directly fastened to the transmission case, the transfer case, and the front axle housing to form a powerplant system. The webbed brace is configured such that a bending frequency of the powerplant system falls within a predefined range.

Brace for powerplant

According to one embodiment, a vehicle powertrain includes an engine having a first locking feature defining first mating surfaces, and a differential coupled to a transfer case via a driveshaft. The differential includes a second locking feature defining second mating surfaces. The first and second locking features are engaged such that the first and second mating surfaces are disposed against each other connecting the engine and the differential. A fastener is disposed within the engine and the differential.

Differential mounting system

A vehicle has a transfer case that is configured to receive power from a transmission, and transfer the power to one or both of a front axle and a rear axle. The transfer case has an output, such as an output rod, that delivers the power to a differential on one of the axles. A driveshaft has a single constant-velocity joint thereon. A first shaft of the driveshaft is directly connected to the output of the transfer case by a fixed connection, such as a spline connection, that inhibits axial slipping. The first shaft is connected on its other end to the constant-velocity joint. A second shaft of the driveshaft is connects to the constant-velocity joint to the differential. The driveshaft can also have a clamp at the splint to inhibit axial slipping at the spline connection.

Driveshaft with single constant-velocity joint and locking mechanism

A vehicle axle includes a housing defining a sump, a gear assembly and a baffle. The gear assembly includes a ring gear disposed within the housing. The ring gear is configured to pump fluid throughout the housing. A pinion gear is meshed with the ring gear. The baffle is disposed within the sump and connected to the housing. The baffle has a first part being configured to control fluid flow across the ring gear and a second part attached to the first part. The second part is configured to control fluid flow across the pinion gear.

Baffle for lubrication management in an axle assembly

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Farmington Hills, MI, United States of America

Marc Thomas Wilkins