Generon Igs, Inc.

Marc Straub

John A Jensvold

Frederick L Coan

Luis Brizuela

Robert Kociolek

Kyle A Jensvold

Karen Skala

Steven Reese

Jeff C Schletz

Thomas J Jeffers

Raymond K M Chan

A device for separating a gas, such as air, into components, includes a plurality of modules, each module having one or more polymeric membranes capable of gas separation. A set of valves, pipes, and manifolds together arrange the modules in one of two possible configurations. In a first configuration, the modules are arranged in parallel. In a second configuration, the modules are divided into two groups which are arranged in series. The device can be switched from parallel to series, or from series to parallel, simply by changing the positions of a small number of valves, typically three valves. The device can therefore produce gas either of higher purity, or moderate purity, depending on the settings of the valves. The device also includes improved structures for connecting the modules to inlet and outlet manifolds, and also includes devices for temporarily isolating one or more modules from the system.

Compact membrane module system for gas separation

A cartridge for non-cryogenically separating a gas into components includes a plurality of hollow polymeric fibers, the fibers being anchored by a pair of tubesheets, each tubesheet being adjacent to a head, the tubesheet and head being joined by a clamshell retainer. The cartridge does not have a core tube. The fibers are enclosed within a sleeve, the sleeve being sufficiently thin so as to be a non-structural element. The cartridge may be inserted within a larger pressure vessel. The cartridge of the present invention can accommodate more fibers than comparable cartridges of the prior art, and therefore has greater throughput.

Gas separation membrane cartridge with clamshell retainer

A gas separation module includes hollow polymeric fibers held between a pair of tubesheets. The tubesheets are mounted to a core tube, and the distance between the tubesheets is maintained constant. The core tube is formed in telescoping sections, such that the fibers are attached to the tubesheets when the core tube is in its extended position, and the core tube is then collapsed, forming slack in the fibers. The core tube includes two distinct channels, connected to receive permeate and retentate gas streams, and to carry these streams to outlet ports while keeping the streams separate. Because the tubesheets are affixed to the core tube, the tubesheets do not move under the influence of gas pressure in the module. The slack in the fibers compensates for shrinkage of the fibers, prolonging the life of the module.

Gas separation membrane module with enhanced performance

A two-stage gas-separation membrane system includes two identical membrane modules held within a single casing. A feed gas is directed into the first module, so as to produce permeate and retentate streams. One of the latter streams then becomes the feed gas for the second module, and reaches the second module through a core tube located within the module. The product of the second module is the product gas for the system. The gas streams entering the two modules flow in mutually opposite directions. This arrangement makes it feasible to provide a two-stage system while using only the number of ports that would be needed for a single stage.

Two-stage gas separation unit contained within a single housing

An air dehydration module includes polymeric fibers for separating water vapor from air, and also includes a carbon filter material, positioned at an outlet end of the module, and within the same pressure vessel which houses the fibers. The module may generate its own sweep stream, in which case a portion of its output is directed to flow through an orifice, towards the inlet end of the module. In an alternative embodiment, the sweep gas is produced by a distinct gas-separation module, which receives an input stream from the output of the dehydration module. The dehydration module produces clean and dry air which can be used as is, or as an input stream to an air separation module.

Gas dehydration membrane module with integral filter

A device for separating a gas, such as air, into components, includes a plurality of modules, each module having one or more polymeric membranes capable of gas separation. A set of valves, pipes, and manifolds together arrange the modules in one of two possible configurations. In a first configuration, the modules are arranged in parallel. In a second configuration, the modules are divided into two groups which are arranged in series. The device can be switched from parallel to series, or from series to parallel, simply by changing the positions of a small number of valves, typically three valves. The device can therefore produce gas either of higher purity, or moderate purity, depending on the settings of the valves.

A module having polymeric gas-separation membranes is capable of operation in extreme temperature environments. In one embodiment, the module includes polymeric fiber membranes, a tubesheet for holding the membranes, and a sleeve encasing the membranes, all of which are made of materials having coefficients of thermal expansion which differ from each other by not more than about 10%. In another embodiment, the membranes, the tubesheet, and the sleeve are all made of materials having a glass transition temperature greater than a highest anticipated temperature of operation of the module. In another embodiment, the module includes a head, and a clamshell having multiple protrusions which engage corresponding grooves in the head and in at least two grooves formed in the tubesheet.

Membrane module capable of operation in extreme temperature environments

A gaseous component is extracted non-cryogenically from a feed gas containing condensable hydrocarbons. The feed gas is passed first through a module containing polymeric fibers useful for removing water vapor from the gas. The gas is then passed through a module containing polymeric fibers selected such that they remove some, but not all, of the carbon dioxide in the stream. The gas is then passed through a module containing polymeric fibers selected to remove at least some of the remaining carbon dioxide as well as heavy hydrocarbons, defined as C5 and heavier, from the stream. The invention is especially useful in processing raw methane taken from a well, and in producing methane which is relatively free of water vapor, carbon dioxide, and heavy hydrocarbons.

Hybrid membrane system for gas streams with condensable hydrocarbons

An air dehydration membrane module is provided with a sweep gas which is taken from the waste gas of a pressure swing adsorption (PSA) unit. No additional compressor is required, other than the compressor forming part of the PSA unit. In another embodiment, the sweep gas includes the combination of dried product gas, taken from the dehydration membrane module, and a supplemental gas, which may be ambient air, or permeate gas from an air separation membrane, or waste gas from a PSA unit. An air ejector combines the streams, without the use of an additional compression step, and the combined gas is used as a sweep stream for the dehydration module. The invention also includes the method of selecting an optimum point at which the sweep gas is injected into the module.

Sweep gas for membrane-based dehydration modules

A shipboard system provides dry, oil-free utility air and inert gas for use on a marine vessel. A compressor converts ambient air into a pressurized air stream. The air stream is cooled by heat exchange with sea water in the vicinity of the vessel. The air stream is then dried in a dehydration membrane module, and some of the product of the dehydration module is taken for use as utility air. The remainder of the dried air is passed through an air separation module which includes a polymeric membrane. The product of the air separation module includes a nitrogen-enriched gas which is used as an inert gas on the vessel. The compressor is the only mechanically moving component of the system.

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Brentwood, CA, United States of America

Marc Straub