Alliedsignal Inc.

The Garrett Corporation

Other

Daimler Chrysler Ag

Sgl Carbon Composites, Inc., Hitco

Manfred Roessler

Tilmann Haug

Karl-Heinz Roess

Jean-Luc P Fleury

Detlef Sokolowsky

Emil Naeumann

Fred E Burdette

Andreas Soens

Dino Militello

Claus-Peter Weidner

Ruediger Lichnofsky

Richard A Hirchert

A method for manufacturing a brake rotor which includes a disc-shaped carrier and friction rings arranged on or on top of the carrier, so that the friction rings and carrier form a single piece construction. The carrier and friction ring(s) are separately molded into pre-forms, subsequently joined and finished formed in a press tool. The carrier and friction rings are made from carbon/carbon materials and ceramic materials respectively. The carrier has a hat-shaped cross-sectional shape with a flanged outer edge and the friction rings are attached to each side of the flanged edge of the carrier. The brake rotor may be directly mounted onto the wheel flange via the carrier using bolts.

Method of making a brake rotor for a motor vehicle

A brake rotor includes a disc-shaped carrier and friction rings arranged on or on top of the carrier, so that the friction rings and carrier form a single piece construction. The carrier and friction rings are made from carbon/carbon materials and ceramic materials respectively. The carrier has a hat-shaped cross-sectional shape with a flanged outer edge and the friction rings are attached to each side of the flanged edge of the carrier. The brake rotor may be directly mounted onto the wheel flange via the carrier using bolts.

Brake rotor for a motor vehicle

A turbocharger includes a turbine housing with a variable geometry mechanism which controls the flow area of the throat through which motive exhaust gasses are communicated to the turbine wheel. The turbine housing is provided with an insert which defines one wall of the throat and which is cast in place as part of the turbine housing. The insert may be made of a relative expensive, high nickel content material to assure that a non-corrosive surface is provided adjacent to the vanes which are pivotally actuated to vary the area of the throat. The remainder of the housing is made of a standard ductile iron which is substantially less expensive than the more expensive corrosive resistant high nickel content material from which the insert is manufactured.

Variable geometry turbocharger with high temperature insert in turbine

A thrust bearing for constraining axial movement of the shaft of a turbocharger is made from two separate components which are assembled together, thereby simplifying manufacturing since no drilling is required. The components each include cooperating contoured surfaces for forming the oil feed holes which extend between the working surfaces of the thrust bearing, the oil feed passages, which communicate oil to the oil feed holes, and an oil gallery, which communicates oil to the oil feed passages. The oil gallery is entirely internal to the turbocharger, thereby minimizing oil side leakage. The gallery is fed from the turbocharger lubricating oil supply through an aperture extending through one of the sides of the thrust bearing in communication with the gallery.

Thrust bearing for turbocharger

A turbocharger having a variable nozzle vane assembly to be used in association with an engine. A nozzle ring having a plurality of rotatable vanes mounted thereto defining an annular passageway within the turbine housing through which exhaust gas passes upstream of a turbine. Included is a means for rotating the plurality of vanes and a means for preventing binding of the components during thermal cycling.

Gas seal vanes of variable nozzle turbine

Method of assembling a variable nozzle turbocharger

Growing community of inventors

Manhattan Beach, CA, United States of America

Manfred Roessler