Foseco International Limited

Manfred Fessel

Gerd Trinkl

Michael D Bryant

Wilfried Eisenacher

Vincent Edward Mellows

John R McLaughlin

Reinhard St&ouml;tzel

Kenneth C Taylor

Substantially dry, self-hardening, thermally activated refractory compositions, suitable for use to produce linings for furnaces or metallurgical vessels such as ladles, tundishes or launders, comprise particulate refractory material, an inorganic binder having associated therewith chemically or physically bound water such as sodium metasilicate pentahydrate or tribasic sodium phosphate dodecahydrate, and an element or compound, such as aluminium, which will react exothermically with the inorganic binder. The compositions may also contain an inhibitor such as a mineral oil or a vegetable oil to inhibit premature exothermic reaction.

Refractory compositions

A method for producing nodular or compacted graphite iron castings in a mould having a sprue, an ingate and a mould cavity, having a first part below and a second part above the level of the ingate, comprises delivering particulate magnesium-containing and silicon-containing treatment agent from a dispenser into a stream of molten metal entering the sprue such that the treatment agent is added at a constant rate of addition while the first part of the mould cavity is filled with iron, and at a decreasing rate while the second part is filled. The addition of the treatment agent is controlled by means of apparatus comprising a container, a measuring and data capture device connected via signal transforming means to a control means, conveyor means located below the container and connected to the signal transforming means, and means for injecting the particulate treatment agent into the metal stream.

Method and apparatus for the production of nodular or compacted graphite

A mould for the production of a nodular or compacted graphite iron casting has parts comprising a treatment sprue, a runner, a slag trap, a filter chamber having an ingate and an outlet and having located therein a ceramic filter having an inlet and outlet, a casting cavity ingate, and a casting cavity, and the parts of the mould have a relationship one with another such that F2=0.8 F1 to 1.2 F1, F3=30% F4 - 100% F4, F4.gtoreq.4.5 F1, F5.gtoreq.1.3 F1, F6=2 F5 to 4 F5, F7.gtoreq.F5 and .ltoreq.F6, F8.gtoreq.F5 and .ltoreq.F6, F9=1.2 F1 to 3 F1, F10.gtoreq.F2, L2:L1=3:1 to 8:1 and L1:L3=1:1 to 3:1 where F1 is the cross-sectional area of the filter chamber ingate, F2 is the cross-sectional area of the casting ingate, F3 is the area of the filter outlet, F4 is the area of the filter inlet, F5 is the vertical cross-sectional area of the runner, F6 is the vertical cross-sectional area of the slag trap, F7 is the area of the interface of the reaction sprue and the runner, F8 is the area of the interface of the runner and the slag trap, F9 is the area of the interface of the slag trap and the filter ingate, F10 is the area of the interface of the filter chamber outlet and the casting ingate, L1 is the height of the slag trap, L2 is the length of the slag trap and L3 is the width of the slag trap.

Mould and process for the production of nodular or compacted graphite

Treatment agents are described for use in nodularizing cast iron in the production of ductile iron and also useful in deoxidizing steel and desulphurizing cast iron. The agents take the form of a compacted mixture comprising particulate iron, magnesium and calcium, and are distinguished by

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Rhede, Germany

Manfred Fessel