Toyota Jidosha Kabushiki Kaisha

Osaka Gas Company Limited

Toyo Aluminium Kabushiki Kaisha

Aisin Seiki Kabushiki Kaisha

Toyo Aluminum K.k.

Mamoru Okamoto

Hirohisa Miura

Yasuhiro Yamada

Takashi Matsufuji

Shoichi Tsuchiya

Kazuo Fujii

Taro Tatsumi

Hirohumi Michioka

Yoshiteru Nakagawa

Satoru Nakatani

Masami Ishii

Yoshio Fuwa

Wataru Yagi

Masaoki Hashimoto

Yoshio Huwa

Masatoshi Kubota

A case nitrided aluminum product is produced by contacting an aluminum product with a nitriding agent at a part of a surface thereof at least, and by nitriding the aluminum product at the surface with an ambient gas at a temperature of a melting point of the aluminum product or less while keeping the aforementioned contact. The nitriding agent includes an aluminum powder, and the ambient gas virtually includes a nitrogen gas. The resulting nitriding layer has a depth of 5 micrometers or more, and it exhibits a case hardness of from 250 to 1,200 mHv. Thus, it is possible to form the deep and hard nitriding layer on the aluminum product with ease under the conditions where it has been said to be too difficult to nitride aluminum products. The case nitrided aluminum product can appropriately make sliding parts which require high wear resistance.

Nitriding agent

Case nitrided aluminum product, process for case nitriding the same, and

A method of forming a metallic composite product having a specific gravity no greater than 1.8 and a thermal expansion no greater than 16.times.10.sup.-6 .degree. C. in a preheated mold. The portion of the mold between a cavity and the gate has a stainless steel wire gauge for retaining particles. The mold is filled with screened fly ash, glass, hollow spheres having a particle size in the range of 50 to 200 micrometers and a globularness of at least 90%, which has been preheated to the same temperature as the mold. Molten aluminum alloy is injected into the mold at a pressure in the range of from 40 to 80 kgf cm.sup.2 at the gate and at a flow velocity in the range of 0.08 to 0.20 m/second.

Lightweight and low thermal expansion composite material

A carbon fiber reinforced carbon of the present invention is composed of a sintered body comprising precursor carbonaceous fiber and self-sintering carbonaceous powder with the precursor carbonaceous fiber buried therein. Since the precursor carbonaceous fiber working as a reinforcement and the self-sintering carbonaceous powder working as a binder come to have substantially the same physical properties (strength, shrinkage rate and the like), the boudary adhesion between them improves, thereby giving the sintered body high strength and excellent abrasion resistance. When the precursor carbonaceous fiber is subjected to a surface treatment using a viscous material, the wettability of the surface of the precursor carbonaceous fiber increases, thereby further improving the boundary adhesion between the precursor carbonaceous fiber and the self-sintering precursor carbonaceous powder.

Carbon fiber reinforced carbon

Disclosed is a sliding member having a predetermined shape and including: a sintered body obtained by sintering a composite body including: preliminary carbonized carbonaceous fiber; inorganic powder or inorganic fiber; and self-sintering carbonaceous powder with the preliminarily carbonized carbonaceous fiber and the inorganic powder or the inorganic fiber buried therein. The sliding member has a high and stable friction coefficient (.mu.), high strength, excellent abrasion resistance, and is manufacturable at a low cost. Further, the friction coefficient (.mu.) and the other properties of the sliding member can be controlled depending on an application of a sliding member by selecting an optimum inorganic powder or inorganic fiber. Particularly, when boron compound powder is selected as the inorganic powder, the friction coefficient (.mu.) of the sliding member can be suppressed to 0.15 or less, and the load at seizure thereof can be improved to 100 kgf/cm.sup.2 or more.

Sliding member

Growing community of inventors

Aichi, Japan

Mamoru Okamoto