Central Research Laboratories Limited

Invensys Controls UK Limited

Malcolm Trayton Austen

John Robert Dodgson

Monica Backes

John Edward Andrew Shaw

Ian Robins

Richard Iain Simpson

Mark Seymour

David Wenn

Richard Lynn Hedgeley

The present invention relates to an electrochemical gas sensor that includes a first planar substrate having at least one planar electrode formed thereon, thereby forming a first electrode assembly, and a housing defining a reservoir which, in use, contains liquid electrolyte for contacting the electrode(s). The housing has a first sealing face to which the first electrode assembly is sealed, the sealing face having conducting portions electrically isolated one from another. A portion of at least one electrode is in contact with a respective conducting portion so as to provide a means of external electrical connection to the electrode(s). The conductive portions and non-conductive portions of the housing are co-moulded. This sensor has a relatively small number of component parts and is relatively cheap and easy to manufacture. It also provides a cheap and reliable way of forming external electrical connections to the electrodes.

Electrochemical gas sensor

The invention relates to a gas sensor and its method of manufacture. Electrochemical gas sensors usually comprise an external housing, which acts as a reservoir for electrolyte; a wick to keep electrodes wetted with the electrolyte and external electrical terminals, for making electrical contact with the electrodes. Typically a gas permeable/microporous membrane has been used to seal a gas sensor in order to prevent leakage of electrolyte. A problem with existing sensors has been that there was a risk of electrolyte leaking through the membrane around the region where electrical connectors passed therethrough. The present invention overcomes this by providing a method of urging conductive polymer through the membrane under controlled conditions of heat and pressure, thereby ensuring the integrity of the membrane remains in tact while defining an electrically/conductive pathway therethrough.

Gas sensor and its method of manufacture

Analytical sampling device

A gas sensor including a housing containing at least a sensing electrode, a counter electrode, a test electrode, and electrolyte means in contact with such electrodes. The housing permits gas from the environment to flow to the sensing electrode. The gas sensor is operable either in a normal mode of operation in which potentials are applied to the electrodes for detecting when a gas to be sensed is present at the sensing electrode, or in a test mode of operation in which potentials are applied to the electrodes so that the test electrode generates a gas which flows to the sensing electrode to enable an indication whether the sensor is operating correctly.

Gas sensors

A gas sensor is described which is particularly well suited as a carbon monoxide (CO) sensor in a self test gas sensor. The sensor includes a number of aspects which may or may not be used in conjunction with one another. A first aspect is an embodiment which reduces electrical interference (or cross-talk) between a test or gas generating cell and a sensing cell. In one embodiment, baffles are provided to prevent cross-talk. In another embodiment a switching circuit ensures that a test gas generator is operational only when the gas sensor is disconnected from a current source. A second aspect is an embodiment which includes an improved wick which is in close proximity with an electrode and ensures electrolyte is always in contact with the electrode. In an alternate embodiment a solid polymer electrolyte is used between the electrodes. A third aspect is an improved catalyst which reduces the reaction energy and thereby renders the sensor more sensitive. The catalyst is also cheaper than platinum. Overall the gas sensor uses less components than existing gas sensors and is therefore cheaper and easier to assemble and more reliable.

Gas sensor

An electrochemical cell in the form of first and second sheet members ( ) at least one of which is gas permeable on which is disposed one or more planar electrodes ( ). Peripheral regions of the first and second sheet members ( ) are sealed together to form a sealed envelope or reservoir containing electrolyte. Electrical connection means ( ) extend from each of the electrodes ( ) across the sealing of the sheet members ( ) to provide external electrical connection.

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Middlesex, United Kingdom

Malcolm Trayton Austen