Macmillan Bloedel Limited

Pacifica Papers Inc.

Macmillan Bloedel Limted

Pevifibe Papers Inc.

Malcolm Kenneth Smith

David Richard Elvidge

Olivier Reglat

Philippe Andre Tanguy

Ronald Ewald Greb

The amount of coating dispensed by a metering rod type applicator such as used on size press coater for applying coating onto the size press rolls can be reduced by vibrating the metering rod. Such vibration of the metering rod has been found to reduce the thickness of the film passing through the metering nip of the coating applicator for a given metering nip rod pressure.

Metering coatings

A coater head for applying coating to a size press roll of a size press coater, the coater head has a flow passage with a metering device at its outlet end and a metering chamber immediately adjacent to the metering end. A shear developing passage delivers coating to the metering chamber and a mixing passage leading into the metering chamber mixes fresh coating with return coating on the surface of the roll to carry the fresh coating to the outlet end of the metering chamber. The metering chamber is dimensioned to form a stable vortex within the chamber thereby to improve the uniformity of the coating wet film.

Coater head

A pilot coater for applying a coating on a moving web sample is formed by a backup roll, a transfer roll and a coating flow metering system metering coating flow onto the transfer roll. A pneumatic actuating system holds the transfer roll in a ready position until a sensor detects a specific portion of the web is moving into a nip found between the backing roll and transfer roll and triggers movement of the transfer roll and coating metering system to move to a coating position with the transfer roll pressed onto the paper supported on the backing roll. After a preselected period of time, the transfer roll is moved from the paper to terminate the coating operation.

Pilot coater

A system for detecting web flutter of a web leaving a nip utilizes a proximity of sensor preferably a plurality of proximity sensors arranged transversely of the web to locally measure the distance between the web and the sensors at a distance no greater close to the nip so that the proximity sensor determines roll the web is following leaving the nip in each area sensed by each detector so that this information may be used to monitor or control the coating system.

Web flutter detection

A metering rod type coating applicator is provided with a metering rod having its peripheral surfaced texture to a texture in a range of Ra 0.06 to Ra 1.6 to improve the application of coating to a moving surface and permit uniform coating application using higher solids content coatings and/or lower coat weights. Preferably, the rod will be rotated at a speed significantly higher than that conventionally used and preferably with a peripheral velocity in the range of about 15 to 20 m/min.

Metering rod coaters

Lubricant is applied to the rolls of the size press to lubricate the rolls prior to moving the coating heads into their coating position by substantially simultaneously applying a lubricating film to each of the rolls of the size press in stripes symmetrically positioned relative to the center line of the web passing through the size press to in stages symmetrically relative to the axis of the web substantially equally increase the surface area of the roll to which the lubricating film is applied until the full surface corresponding to the full width of the web on each of the rolls is lubricated and then a metering rod type coating head apply coating to each of the size press rolls are simultaneously moved into coating position.

Coater startup

The amount of coating applied by an applicator is locally adjusted by locally disturbing the flow to the metering outlet, for example, by locally bleeding selected amounts of coating from the metering chamber of the coater to thereby controllably profile the amount of coating applied.

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Vancouver, Canada

Malcolm Kenneth Smith