Matsushita Electric Industrial Co., Ltd.

Sumita Optical Glass, Inc.

Panasonic Corporation

Makoto Umetani

Hidenao Kataoka

Kiyoshi Kuribayashi

Hideto Monji

Yoshinari Kashiwagi

Masaki Aoki

Kenji Inoue

Shoji Nakamura

Noriyuki Kawata

Satoru Morimoto

Masaaki Sunohara

Kunio Hibino

Tadao Shioyama

Tadayoshi Yonemoto

Eiji Fujii

Hiroshi Yamaguchi

Yasuhiro Tanaka

Yoshiyuki Shimizu

Tsuguhiro Korenaga

Katsuhiko Hayashi

Hideo Torii

Motonobu Yoshikawa

Hiroyuki Asakura

Jun Murata

Toshiaki Takano

Miho Sugihara

Yoshio Inoue

Yoshinori Shirafuzi

The present invention relates to a structure comprising: a resin pattern (A)formed on a base materialand having structure units of a predetermined shape; and a resin pattern (B)formed on a surface of the resin pattern (A)and having microscopic structure units, of a predetermined shape, arranged at a period shorter than or equal to a wavelength range of a using light, and to a method for producing the structure, comprising the steps of: (i) forming a resin layeron the base materialand subjecting the resin layerto an exposure-development process so as to form the resin pattern (A); and (ii) subjecting a surface of the resin pattern (A)to an exposure-development process so as to form the resin pattern (B), wherein the steps (i) and (ii) are sequential.

Optical element and method for producing the same

A micro-shape transcription method has preparing a mold having a transcription face on which a concavo-convex pattern is formed, pressing the transcription face against a base material softened by heating, then forcibly separating the mold from the base material to transcribe a reverse pattern of the concavo-convex pattern to the surface of the base material, wherein when assuming a temperature for pressing the mold against the base material as T(&#xb0; C.), a temperature for separating the mold from the base material as T(&#xb0; C.), thermal expansion coefficients of the mold and the base material as &#x3b1;and &#x3b1;, and the maximum distance between the transcription center of the transcription face and the concavo-convex pattern as d (mm), the following relations (1) and (2):T&#x2267;T&#x2003;&#x2003;(1)|&#x3b1;&#x2212;&#x3b1;|&#xb7;()&#xb7;&#x2266;4&#xd7;10&#x2003;&#x2003;(2)are simultaneously satisfied.

Micro-shape transcription method, micro-shape transcription apparatus, and optical-component manufacture method

A press-molding die can manufacture magnetic disks suitable for the zone-texture technique in large quantities and at a low price by forming smooth surface areas and rough surface areas on the surface of the press-molding die. A manufacturing method for this press-molding die is provided. A magnetic-disk glass substrate that has improved CSS properties and allows a lower flying height is formed using this press-molding die. An intermediate layer is formed by sputtering on a die base material. A mask having an aperture is formed on the intermediate layer. The surface of the intermediate layer is roughened by etching in the aperture. A first protective layer is formed by sputtering in the etched portion. After the mask has been removed, a second protective layer is formed on the intermediate layer by sputtering. The surface roughness of the rough surface portion is reflected by the surface roughness of the first protective layer. The surface roughness if the first protective layer is reflected by the surface roughness of the second protective layer. Thus, a rough surface portion can be formed on the second protective layer.

Press-molding die for magnetic-disk glass substrate

A press-molding die comprises a base material, an intermediate layer formed on a surface of the base material and a protective layer formed on the intermediate layer. The base material comprises an inorganic oxide. The intermediate layer comprises a material that adheres to both the base material and the protective layer and is heat resistant at high temperatures wherein the die is used. The protective layer comprises at least one metal film selected from the group consisting of tungsten (W), platinum (Pt), palladium (Pd), rhodium (Rh), ruthenium (Ru), iridium (Ir), osmium (Os), rhenium (Re), tantalum (Ta) and alloys thereof.

Press-molding die, method for manufacturing the same and glass article

A die for press-molding glass optical elements comprising (a) a base material having heat resistance and sufficient strength to withstand press-molding of optical glass elements; (b) a film on said base material comprising an alloy film containing B and one metal selected from the group consisting of Ni, Co, and Fe, and one metal selected from the group consisting of Si, Ti, Cu, Zr, Nb, Mo, Ru, Rh, Pd, Hf, Ta, W, Re, Os, and Ir, to form a cutting layer; and (c) a surface protective layer on top of said cutting layer made of an alloy film comprising at least one metal selected from the group consisting of Pt, Pd, Ir, Rh, Os, Ru, Re, W, and Ta.

Die for press-molding optical elements

A die for press-molding glass optical elements which can press-mold glass optical elements having high melting points and various shapes repeatedly, which includes a base material having high strength on which a cutting layer having heat resistance and free cutting machinability is formed. After cutting the cutting layer into the desired shape with high accuracy, the die is coated with a surface protective film.

Method of manufacturing a die for press-molding optical elements

A method for press molding preforms to obtain optical articles in which each preform is prepared beforehand to have a diameter larger than that of an optically functional area of the optical article and edges of the preform to be press mold contact with molding surfaces of a pair of molds outside an area of each molding surface corresponding to the optically functional area of the optical article, thereby elongating the lifetime of molds.

Method of molding optical articles

An aspherical lens, which is to be used as an objective lens for an optical pickup of an optical disc apparatus, has at least one optical functional surface of the lens formed to be rotationally asymmetric so as to generate astigmatism of axial wavefront aberration for cancelling off-axis astigmatism. The lens is manufactured by press molding an optical material such as glass or resin. At least one of the dies is formed by etching a rotationally symmetric surface of a base material, unevenly. Thereby, the etched surface becomes rotationally asymmetrically aspherical in shape.

Method for manufacturing an optical element

A method of press-molding glass optical elements by press-molding glass, having a high melting point, at a temperature of 650.degree. C. and higher using a die for press-molding glass optical elements which includes a base material having a heat resistance and sufficient strength to withstand press-molding of optical glass elements, a cutting layer on the base material, and a surface protective layer on the cutting layer. The cutting layer is formed of an alloy film containing P and one metal selected from the group Ni, Co, and Fe, and one metal from the group Si, Ti, Cu, Zr, Nb, Mo, Ru, Rh, Pd, Hf, Ta, W, Re, Os, and Ir, or an alloy film containing Cu and 20 to 80 atom % of one metal selected from the group Ni, Co, Fe, Si, Ti, Zr, Nb, Mo, Ru, Rh, Pd, Hf, Ta, W, Re, Os, and Ir, or an alloy film containing Si and 20 to 80 atom % of one metal selected from the group Ni, Co, Fe, Cu, Ti, Zr, Nb, Mo, Ru, Rh, Pd, Hf, Ta, W, Re, Os, and Ir. The surface protective layer is formed of an alloy film of at least one metal selected from the group Pt, Pd, Ir, Rh, Os, Ru, Re, W, and Ta.

Method of press molding glass optical elements

A die for press-molding a glass optical element which includes a base material having a surface to press-mold glass and a tantalum(Ta)-containing alloy thin layer on the surface, the base material being heat-resistant and strong enough to withstand press-molding.

Glass optical element press-molding die having a tantalum containing

A die which can press-mold an accurate glass microoptical element such as a grating repetitively can be manufactured easily by adhering a thin film, having an inverse shape of the master of a micro-optical element, on the top flat plane of a hard base body and by forming a protective layer thereon. The die having an inverse shape of the master can press-mold glass repetitively. By press-molding glass with the die, a large number of reliable glass micro-optical elements of the same shape as the master can be produced at a low cost.

Die for forming a micro-optical element, manufacturing method therefor,

An optical component mounting substrate which comprises grooves for holding optical fibers, other grooves for optical components being inserted and optical waveguides is produced with a press molding process. A mold having convex and/or concave surface profiles which are corresponding to the grooves and the optical waveguides to be formed on a surface of the optical component mounting substrate is used as a die in the press molding process. The surface profiles of the mold are precisely transferred onto the surface of a transparent glass base substrate, thereby forming the optical component mounting substrate having a desired surface configuration including the grooves and the optical waveguides. Optical fibers are aligned along the grooves and fixed by a light-curing adhesive. Since a press molding process is applied, the optical component mounting substrate can be produced easily at a low cost with mass production and also can attain many advantages such as small coupling loss, small crosstalk, high positional accuracy, excellent reproducibility and high reliability.

Optical component mounting substrate and method of producing the same

A method of manufacturing glass optical elements such as gratings, microlenses, Fresnel lenses, optical disks with pregrooves, and the like includes heating a glass plate to a temperature higher than the softening point of the glass and then press-molding the glass using upper and lower dies. The upper die includes a base made of a hard metal and a work layer made of a noble metal alloy which has been sputtered on a press plane of the base through a mask. The mask has a fine aperture pattern such as a line and space pattern corresponding to the fine pattern of concavities and convexities which is to be formed at the surface of the glass optical element.

Method of manufacturing a die for use in molding glass optical elements

The invention provides a method of manufacturing extremely precise glass optical element by thermally deforming optical glass on the optical surf ace of a thermal processing jig coated with chemically stable thin film, followed by the molding of optical glass preform having free surf ace on one side and transcribed surface from the optical surface of the thermal processing jig by means of a press mold which thermally presses the optical glass preform.

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Izumi, Japan

Makoto Umetani