Nippondenso Co., Ltd.

Denso Corporation

Toyota Jidosha Kabushiki Kaisha

Nippondenso Kabushiki Kaisha

Makoto Hori

Masahiro Hamaya

Kenji Fukaya

Naoto Miwa

Hitoshi Niwa

Minoru Ohta

Hirokatsu Mukai

Minoru Ota

Takashi Kojima

Toshimi Miyamoto

Toshiaki Tanaka

Masatoshi Suzuki

Hirokazu Yamada

Toshiatsu Nagaya

Etsuji Nomura

Itsuhei Ogata

Koichi Hasegawa

Syuichi Nakano

Hiroshi Noguchi

Tomoji Fukaya

Akio Nara

Tomoyuki Kato

Masato Yamamoto

Koji Shiozawa

Kazuo Hayashi

An oxygen sensor element is inserted and fixed in a housing. A base body is provided at an end of the housing. The base body is made of a resin. The base body has a flange at an end. The housing has a caulking portion which is deformable when received a pressing force acting in a direction parallel to an axis of the oxygen sensor. By deforming the caulking portion, the flange is tightly connected with the caulking portion.

Oxygen sensor having a solid electrolyte applicable to an internal

An oxygen sensor 3 having a heater 2 capable of providing an improved temperature increasing characteristic, while maintaining an increased amount of introduced air and a high production efficiency. The sensor 3 includes a sensor element 1 having an air chamber 100 in which a heater 2 is arranged. The heater 2 has a rectangular cross sectional shape. In order to produce the heater 2, onto a green ceramic sheet, a heater of a predetermined pattern including a plurality of heater sections is printed. Then, to the printed sheet, different ceramic green sheets are applied so as to obtain a laminated body. The laminated body is subjected to a cutting so as to produce an intermediate body in which a heater section is included. The intermediate body is subjected to a firing to obtain a completed heater.

Oxygen sensor

A lead wire for a sensor has a conductor unit including at least stainless steel wires and copper wires. By setting the cross-sectional percentage of the stainless steel wires in the conductor unit within the range of 30 to 70%, it is possible to obtain a lead wire having low electrical resistance, and high flexibility, tensile strength and elasticity. There are preferred values in hardness and heat treatment of the stainless steel wires. The copper wires are preferably coated with an antioxidant film. The lead wire may include hybrid wires stranded together and obtained by integrally molding or forming stainless steel and copper. It is preferable that the lead wire is coated with an insulating coating material such as a Teflon type resin.

Lead wire for sensor

An air-fuel ratio sensor is provided in which sensor lead wires are held by a rubber bush at an end of a sensor housing. The rubber bush is made of a rubber material having a 100% modulus strength equal to or larger than 60 Kgf/cm.sup.2 even after the sensor is used under a temperature environment of 300.degree. C. for 100 hours.

Waterproof structure for an air-fuel ratio sensor

An air fuel ratio sensor has a sensor element having a sensing portion and a flange portion in contact with a tapered portion of an accommodation hole of a housing. The sensor element is hot crimped at a hot crimping portion of a housing. At least the hot crimping portion is made of a ferritic stainless steel formed by cold forging and having a composition content comprising a total amount of C and N impurities of 0.03 wt % or below. The average hot crimping temperature of the housing is performed at lower than 1000.degree. C. as applied for a time period of one second or less.

Air fuel ratio sensor and a method for making the same

An oxygen concentration detector has a detecting element comprising a solid electrolyte inserted into a housing and heating means for heating the detecting element, and the outer surface of the detecting element is provided with a surface layer, the contact angle of the surface layer being larger than the contact angle of the outer surface of the detecting element with which the surface layer directly contacts.

Oxygen concentration detector

An air-fuel ratio sensor comprises an oxygen concentration sensing element, a housing for holding this oxygen concentration sensing element, and protecting covers with gas holes. The protecting covers comprises an inside cover disposed closely to the oxygen concentration sensing element, and an outside cover surrounding the outside cover. Flange-like peripheral portions, formed on the protecting covers, are fixed to the abutting face of the housing by a caulking operation. These flange-like peripheral portions are disposed alternately along a same closed curve around the oxygen concentration sensing element, so that they are not overlapped with each other.

Air-fuel ratio sensor

A gas sensor includes a sensor element having one end portion exposed to gas to be measured. A plurality of electrodes are provided on the other end portion of the sensor element. A plurality of terminal contacts are resiliently held in electrical contact with the electrodes, respectively, in such a manner that the terminal contacts hold the other end portion of the sensor element therebetween. The electrodes are so provided on the sensor element that the terminal contacts abut against the electrodes to prevent the sensor element from being moved axially and laterally.

Gas sensor

A small-sized highly accurate gas sensor, which is excellent in its reliability of electric connections between contacts and fixtures while being freed from any damage, includes a base member; a detecting unit mounted on the base member for detecting a gas concentration; electrodes mounted on the detecting unit; cylindrical contacts buried integrally in an end portion of the base member; and electric leads interposed between the cylindrical contacts and the electrodes. Contacting fixtures for external lead wires are fitted in and contact the cylindrical contacts so that they are connected to the cylindrical contacts. The cylindrical contacts are formed in their openings with engaging entrances having a smaller diameter than the internal diameter, and the contacting fixtures include elastic contacting portions adapted to be diametrically reduced, when inserted into the cylindrical contacts, than the engaging entrances and expanded, after inserted, to become larger than the engaging entrances and to contact the inner walls of the cylindrical contacts.

Gas sensor having enhanced external connectivity characteristics

An exhaust purification device includes a catalytic converter for purifying exhaust gas from an engine, air-fuel ratio sensors provided on the upstream side and downstream side of the catalytic converter, respectively, for detecting the concentration of a specific component in the exhaust gas, a control device for processing the output of the air-fuel ratio sensors and generating a signal based on the processed output, and a catalyst degradation warning device which operates according to the signal generated by the control device for warning an operator of a degraded catalyst, where the responsiveness of the downstream side air-fuel ratio sensor is lower than the responsiveness of the upstream side air-fuel ratio sensor.

Catalyst degradation detecting apparatus

Anti-reducing semiconducting porcelain having a positive temperature coefficient of resistance comprises a barium titanate composition, and a flux containing 0.14 to 2.88 parts by weight of TiO.sub.2 0.1 to 1.6 parts by weight of Al.sub.2 O.sub.3 and 0.1 to 1.6 parts by weight of SiO.sub.2 per 100 parts by weight of the barium titanate composition. It has a high positive temperature coefficient of resistance which does not show any appreciable change in the presence of a reducing atmosphere, such as hydrogen gas or gasified gasoline. It need not be isolated from a reducing atmosphere by a plastic or metallic enclosure, but can be exposed thereto. The flux may further contain a zinc, potassium or lithium compound.

Internal combustion engine having air/fuel mixture with anti-reducing

A positive ceramic semiconductor device having positive temperature coefficient of resistance comprises a pair of electrodes provided on a ceramic semiconductor substrate. One of the paired electrodes which is to serve as the positive pole is basically constituted by at least an electrically conductive layer of silver-palladium series containing silver and palladium at a predetermined ratio. For preventing a localized current concentration from occurring in the current conducting state, improvement is made as the structure of the positive pole electrode ormed of the electrically conductive material of silver-palladium series and/or the structure of the negative pole electrode. Silver-migration phenomenon on the positive ceramic semiconductor substrate as well as degradation of the mechanical strength thereof is positively prevented.

Positive ceramic semiconductor device

A self-temperature controlling type heating device comprises a positive temperature coefficient ceramic resistor having a thin layer portion, a first electrode provided on one face of the thin layer portion, a second electrode provided on the other face of the thin layer portion opposite to the first electrode, and at least one third electrode provided on the surface of the PTC ceramic resistor in spaced relation to the first electrode. An electric current is allowed to flow between the first and second electrodes to form a heating element, and an electric resistance value between the first and third electrodes is detected to thereby make a temperature control. Thus, a high output is obtained at a low voltage and the control temperature is freely varied.

Self-temperature controlling type heating device

An air heater for heating intake air for an internal combustion engine only in cold start or further warming up operation, having a frame which defines an opening for passing air therethrough, and at least one heater element in the shape of a perforated plate such as a lattice or honeycomb plate supported by the frame so as to traverse only a part of the opening area of the air passage opening, while leaving a substantial part of the opening area free as untraversed by the heater element.

Intake air heater for internal combustion engine with perforated plate

In an apparatus for heating intake air arranged in an intake air passage, a heater member of ceramic material having apertures for passing air therethrough is supported between upper and lower frame members. Metal plate members, such as silver plate members, are inserted between the end portions of the heater member and the electrode lead members which connect the heater member with terminal bolts of the heating apparatus.

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Oogaki, Japan

Makoto Hori