Hamilton Sundstrand Corporation

Mahesh J Shah

George H Seffernick

Gregory I Rozman

Chai-Nam Ng

Michael R Hernden

Lawrence J Kintz, Jr

James R Gustafson

Gary E Dickes

Theodore Clifton Powers

Bruce Wallen

James K Kersting

Weiwei Qi

Alan E King

Andrew C Worley

Michael Raymond Hernden

A permanent magnet rotor for an electrical generator has pole pieces with permanent magnets. A control coil is associated with the pole pieces. A current flow through the coils is controlled to achieve a desired output voltage at an output for the generator.

Regulated hybrid permanent magnet generator

In typical commercial/aerospace applications, synchronous generators provide power to both the high voltage and the low voltage loads. This disclosure describes a method of regulating the output voltage for all of the loads.

Multi output voltage regulation of a synchronous generator in a power system

A fault protection system provides fault protection to a permanent magnet (PM) generator. The fault protection system includes one or more overload and short-circuit protection circuits, an unbalanced protection circuit and a thermal protection circuit. The overload and short-circuit protection circuit detects both overload and short-circuit conditions by monitoring current and voltage generated at a single phase by the PM generator. The unbalanced protection circuit monitors and compares current and voltage generated associated with at least two individual phases to determine unbalanced conditions between the phases. The thermal protection circuit detects a thermal overload condition by monitoring the temperature of the PM generator. If the overload and short circuit protection circuit, the unbalanced protection circuit, or the thermal protection circuit detects a fault signal, a control circuit causes a control device to reduce or prevent mechanical power from being supplied to the PM generator, preventing the PM generator from generating power and protecting it from damage.

Permanent magnet generator protection scheme

A self-regulating permanent magnet device has a first rotor segment and second rotor segment, each supporting a set of permanent magnets, wherein the position of the second rotor segment relative to the first rotor segment is modified based on the speed of the self-regulating permanent magnet device. By modifying the position of the second rotor segment relative to the first rotor segment, the alignment between their respective sets of permanent magnets, and therefore, the electromotive force (emf) generated in the stator coils is regulated. The position of the second rotor segment is defined by the connection of a torsion spring between the first rotor segment and second rotor segment and a reactionary torque device connected to the second rotor segment. The torsion spring creates a spring force that acts to maintain the alignment between the first rotor segment and the second rotor segment. The reactionary torque device provides reactionary torque that is proportional to the speed of the self-regulating permanent magnet device and opposes the spring force. As the speed of the self-regulating permanent magnet device increases, the reactionary torque causes the second rotor segment to rotate, thereby creating a misalignment between the first rotor segment and second rotor segment.

Self-regulating permanent magnet device

A permanent magnet generator voltage regulation system controls the output voltage of a permanent magnet generator. The output voltage of the permanent magnet generator is controlled by configuring the electrical connection of the stator coils. A monitoring device monitors the output voltage generated by the PMG, and a controller selectively configures the stator coil configuration based on the monitored output voltage. A switch array having a number of switches is connected to the stator coils, the switches being controlled by the controller to configure the electrical connection of the stator coils. For instance, to maximize output voltage generated by the PMG, the controller causes the switch array to connect the stator coils in series with one another. To reduce the output voltage, the controller causes the switch array to connect at least some of the stator coils in parallel with one another. In this way, the output voltage of the permanent magnet generator can be coarsely controlled.

Coarse voltage regulation of a permanent magnet generator (PMG)

A power generating system provides high voltage AC power and low voltage DC power using a single generator. The generator includes a rotor and a stator that is wound with a first winding and a second winding. The first winding has a greater number of turns than the second winding and generates high voltage AC power in response to the rotating magnetic field created by the rotor. The second winding generates low voltage AC power in response to the rotating magnetic field created by the rotor. The low voltage AC power is converted to low voltage DC power by a rectifier. The low voltage DC power is further controlled by a DC-DC converter to generate controlled DC power. A controller monitors the DC power generated by the DC-DC converter, and generates pulse width modulation signals that are provided to the DC-DC converter, selectively increasing or decreasing the controlled DC power provided by the DC-DC converter.

Dual source power generating system

The output voltage generated by permanent magnet generator (PMG) is regulated by controlling a buck/boost voltage applied to selected sub-coils within the PMG. The PMG includes a number of stator coils that are each divided into a number of sub-coils. A buck/boost voltage source generates a buck/boost voltage, and a controller connected to monitor the output voltage generated by the PMG selectively applies the buck/boost voltage to selected sub-coils based on the monitored output voltage. In this way, the controller is able to regulate the output voltage by selectively controlling the buck/boost voltage applied to the selected sub-coils.

Buck/boost method of voltage regulation for a permanent magnet generator (PMG)

A method and system for monitoring the performance of a permanent magnet device, such as a motor or generator, and providing early detection of motor performance deterioration. The back electromotive force (EMF) of the motor is measured at selected conditions when the motor is in a normal healthy condition to obtain a reference signature response. A measured signature is then obtained periodically during the life of the motor at the same conditions as the reference signature to check the current back EMF characteristic of the motor. If the measured signature deviates from the reference signature by a predetermined threshold, it indicates that the motor performance has degraded to a condition requiring attention.

Health monitoring method and system for a permanent magnet device

A Hall-Effect sensor assembly for a rotating electric machine comprises a thin, removable tubular substrate with Hall-Effect sensors and associated connection wiring mounted on it that slips underneath the wound stator end turns of the stator for the rotating electric machine to make the assembly easily removable for installation and repair.

Removable Hall-Effect sensor system for stator windings in a rotating electric machine

An electric motor or generator assembly includes a component, such as a stator, having a plurality of windings. A wire set including a plurality of individually conductive wires twisted together is manipulated within a core to establish the desired number of windings having the desired cross sectional area. In one example, a plurality of such wire sets are manipulated simultaneously to establish the windings. Litz wire is one example type of wire set that is useful in an assembly designed according to this invention. There are more than 100 individual wires within each winding according to one example stator designed according to this invention.

Electric motor and generator component having a plurality of windings made from a plurality of individually conductive wires

A voltage regulation system maintains the output voltage of a permanent magnet generator at an essentially constant level. The stator coils located within the permanent magnet generator are divided into a number of sub-coils. A buck/boost voltage can be applied to selected sub-coils such that the output voltage generated by the permanent magnet generator is increased or decreased. A number of switches are connected to the sub-coils to allow the sub-coils to be connected in a number of different configurations. Connecting the sub-coils in a particular configuration and applying a buck/boost voltage to selected sub-coils based on the monitored output voltage allows the voltage regulation system to maintain an essentially constant output voltage.

Growing community of inventors

Lindenhurst, IL, United States of America

Mahesh J Shah