Toyota Motor Engineering & Manufacturing North America, Inc.

Toyota Jidosha Kabushiki Kaisha

Maduran Palaniswamy

Michael Paul Rowe

Shardul S Panwar

Ryohei Tsuruta

Max P Herzog

Paul A Gilmore

Charles R Rutledge

Erin J Rutledge

An artificial muscle system includes an artificial muscle and a power supply. The artificial muscle includes an electrode pair including a first electrode and a second electrode, an electrical insulator membrane fixed to the second electrode, a housing including an electrode region and an expandable fluid region, the electrode pair positioned in the electrode region of the housing, and a dielectric fluid housed within the housing. The power supply includes a positive terminal and a negative terminal. The positive terminal is electrically coupled to the second electrode. The negative terminal is electrically coupled to the first electrode. The electrode pair is actuatable between a non-actuated state and an actuated state such that actuation from the non-actuated state to the actuated state directs the dielectric fluid into the expandable fluid region.

Artificial muscles comprising a partially insulated electrode pair and methods for optimizing voltage polarity conditions in the artificial muscles

An artificial muscle assembly includes initiating actuators and an artificial muscle. The artificial muscle includes a housing including an electrode region and an expandable fluid region, and an electrode pair positioned in the electrode region. The electrode pair includes a first electrode and a second electrode fixed to respective first and second surfaces of the housing. At least one of the first electrode and the second electrode includes a central opening defining the expandable fluid region. The electrode pair is actuatable between a non-actuated state and an actuated state such that actuation from the non-actuated state to the actuated state directs a dielectric fluid into the expandable fluid region. Each initiating actuator is actuatable between a non-actuated state and an actuated state such that actuation from the non-actuated state to the actuated state applies a force against the electrode region of the artificial muscle.

Artificial muscle assemblies including a central artificial muscle and a plurality of initiating actuators

An actuator that includes a shell, a ring structure within the shell, a shape-memory material wire fixed at opposite points of the ring structure to extend in a first direction across a width of the ring structure, and a cooling fluid provided within the shell and in fluid communication with the shape-memory material wire. When the shape-memory material wire is heated, the shape-memory material wire contracts in the first direction to reduce the width of the ring structure and increases a height of the ring structure extending in a second direction perpendicular to the first direction.

Shape-memory material actuators

An artificial muscle includes a housing including an electrode region, an expandable fluid region, a first film layer, and a second film layer. The first film layer and the second film layer each include an inner protective layer having a first elasticity, an outer protective layer having a second elasticity, and a reinforcing layer provided between the inner protective layer and the outer protective layer, the reinforcing layer having a third elasticity greater than the first elasticity of the inner protective layer and the second elasticity of the outer protective layer. The artificial muscle further includes an electrode pair positioned in the electrode region of the housing and between the first film layer and the second film layer, and a dielectric fluid housed within the housing.

Artificial muscle assemblies comprising a reinforced housing

An artificial muscle including a housing, an electrode pair positioned in an electrode region of the housing, the electrode pair including a first electrode and a second electrode, the first electrode and the second electrode each including a pair of tab portions and a bridge portion interconnecting the pair of tab portions, and a first closing aid provided exteriorly of the housing opposite the electrode pair and applying a force in a direction toward the electrode region of the housing, wherein the electrode pair is actuatable between a non-actuated state and an actuated state such that actuation from the non-actuated state to the actuated state results in attraction of the first electrode and the second electrode.

Artificial muscles including closing aid, artificial muscle assemblies, and methods of using same

An artificial muscle including a housing, an electrode pair positioned in an electrode region of the housing, the electrode pair including a first electrode and a second electrode, the first electrode and the second electrode each including a pair of tab portions and a bridge portion, the pair of tab portions extending parallel to one another to define a gap portion between the pair of tab portions, the gap portion having a constant gap width extending along a tab length of the pair of tab portions, the bridge portion interconnecting the pair of tab portions, and a dielectric fluid housed within the housing, wherein the electrode pair is actuatable between a non-actuated state and an actuated state such that actuation from the non-actuated state to the actuated state directs the dielectric fluid into an expandable fluid region of the housing.

Artificial muscles, artificial muscle assemblies, and methods of using same

A hybrid actuation device that includes a first plate coupled to a second plate, a shape memory alloy wire coupled to the first plate, and an artificial muscle stack positioned between the first plate and the second plate. The artificial muscle stack includes a plurality of artificial muscles stacked in a vertical arrangement. Each artificial muscle includes a housing having an electrode region and an expandable fluid region, a first electrode and a second electrode each disposed in the electrode region of the housing and a dielectric fluid disposed within the housing. The expandable fluid region of the housing is positioned apart from a perimeter of the first plate and the second plate.

Hybrid actuation devices including artificial muscle stacks

A hybrid actuation device including a first plate and a second plate coupled to the first plate, a shape memory alloy wire coupled to the first plate and the second plate, a bladder positioned between the first plate and the second plate, the bladder housing a fluid, a first fixed electrode coupled to the second plate, and a flexible electrode coupled to the first plate and extending along the first fixed electrode.

Hybrid actuation devices with electrostatic clutches

An artificial muscle includes a housing including an electrode region and an expandable liquid region and a dielectric liquid housed within the housing. The artificial muscle further includes an electrode pair positioned in the electrode region of the housing, the electrode pair comprising a first electrode and a second electrode, wherein the electrode pair is configured to actuate between a non-actuated state and an actuated state such that actuation from the non-actuated state to the actuated state directs the dielectric liquid into the expandable liquid region, expanding the expandable liquid region. The artificial muscle also includes a composite electrical insulating layered structure in contact with at least one of the first electrode or the second electrode, wherein the composite electrical insulating layered structure that includes an electrical insulator layer surrounded by adhesive surfaces. The adhesive surfaces are located between one or more flexible electrical insulators.

Titanium dioxide composite insulator artificial muscle

A hybrid actuation device that includes a first plate coupled to a second plate, a shape memory alloy wire coupled to the first plate, and an artificial muscle positioned between the first plate and the second plate. The artificial muscle includes a housing having an electrode region and an expandable fluid region, a first electrode and a second electrode each disposed in the electrode region of the housing and a dielectric fluid disposed within the housing. The expandable fluid region of the housing is positioned apart from a perimeter of the first plate and the second plate. A first alignment aid is positioned between the first plate and the first electrode, the first alignment aid having an inner surface facing the first plate and an outer surface facing the first electrode.

Hybrid actuation devices including alignment aids

An artificial muscle device includes a plurality of intermuscular boards and a plurality of artificial muscles disposed between the intermuscular boards in an alternating pattern and communicatively coupled to a controller. Each of the one or more artificial muscles includes a housing comprising an electrode region and an expandable fluid region, a dielectric fluid housed within the housing, and an electrode pair positioned in the electrode region of the housing, the electrode pair including a first electrode and a second electrode. The electrode pair is actuatable between a non-actuated state and an actuated state such that actuation from the non-actuated state to the actuated state directs the dielectric fluid into the expandable fluid region, expanding the expandable fluid region, thereby applying pressure to the intermuscular boards.

Intermuscular ridged boards for artificial muscle devices under heavy lift conditions

An artificial muscle includes an electrode pair including a first electrode and a second electrode. One or both of the first electrode and the second electrode includes a central opening. The first electrode and the second electrode each include two or more fan portions and two or more bridge portions. Each fan portion includes a first end having an inner length, a second end having an outer length, a first side edge extending from the second end, and a second side edge extending from the second end. The outer length is greater than the inner length. Each bridge portion interconnecting adjacent fan portions at the first end.

Growing community of inventors

Ann Arbor, MI, United States of America

Maduran Palaniswamy