Halliburton Energy Services, Inc.

Madhur Kohli

Timothy Holiman Hunter

Glenn Howard Weightman

Alexander Simon Chretien

Vladimir Nikolayevich Martysevich

Bruce Carl Lucas

Mehdi Sebdani Mazrooee

Shaun Kyle Pyka

Glen Leo Handke

Gregory R Forrest

This disclosure presents processes for controlling a hydraulic fracturing operation at a wellbore. The processes can determine power available from each of one or more individual power sources. From the determined power available from the power sources, parasitic power losses, existing power consumed by one or more loads of the hydraulic fracturing operation, a threshold power level, or a combination thereof, the processes can determine an incremental power available to the one or more loads. The processes communicate the incremental power available to the one or more loads. The hydraulic fracturing operation is then controlled by processes based on the incremental power available to the one or more loads.

Load management for power systems

A method for balancing a pump load of a plurality of pumping units during a pumping operation comprising determining a first balance pump load based on a set of weighted factors. The method determines a second balanced pump load after receiving an indication of reduced pumping performance from a first pumping unit. The method excludes the first pumping unit from the second balanced pump load while maintaining the flowrate of the first balanced pump load. The method determines a transition pump load to transition from the first pump load to the second pump load as the first pumping unit ramps down.

System and method for controlling cumulative pumping rate

A system and method for controlling a pumps configured to pump fluid from a fluid supply to a frac iron configuration. A pressure schedule is defined, the pressure schedule including a pumps assigned to sets of pumps, wherein each set of pumps is associated with a pressure level and wherein each set of pumps except a first set of pumps is a subset of a previous set of pumps. The first set of pumps is enabled to pump fluid continuously until the fluid in the manifold has reached a predetermined pressure level. A processor then automatically disables the electric pumps that are not in the next set of electric pumps, while allowing the next set of pumps to continue to pump fluid until the fluid in the manifold has reached the next pressure level. This continues until the manifold is at the desired pressure.

Automatic pressure test and equalization to wellhead pressure

A method of controlling a pumping stage of a fracturing fleet at a wellsite with a set of electric frac pumps to deliver fracturing fluids into a target formation at a steady pressure value. An global control process on a computer system communicatively connected to the plurality of pumping units can communicate a unit setpoint to each pumping unit, monitor the sensor measurements, compare the periodic datasets to a target pressure, and modify the fluid output of the pump units to achieve the target pressure during the pumping operation. The global control process can direct at least one pumping unit to deliver a fracturing treatment at a pressure higher or lower than the target pressure in response to changing wellbore environment pressures.

Automated precise constant pressure fracturing with electric pumps

This disclosure presents processes for controlling a hydraulic fracturing operation at a wellbore. The processes can (1) determine a system rate-of-change of power limit (ROCL) to be supplied to one or more loads, where the system ROCL is based on an individual ROCL for one or more individual power sources; (2) determine an allowable rate-of-change (ROCA) for the one or more loads such that the system ROCL is not exceeded; and (3) control the hydraulic fracturing operation based on the ROCA for the one or more loads.

Management of power rate of change

A method for calibrating a unit controller with a managing process determining a position of a decoupler mechanism on the pumping unit. The managing process can calibrate the unit controller with a dual pump mode in response to determining the decoupler mechanism is in a coupled position. The managing process can calibrate the unit controller with a single pump mode in response to determining the decoupler mechanism is in a decoupled position with the pumping unit operating with the first fluid end coupled to the power end and the second fluid end decoupled from the power end. The system controller can pump a wellbore treatment fluid in accordance with the pumping unit in i) the dual pump mode or ii) the single pump mode.

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Houston, TX, United States of America

Madhur Kohli