The Texas A&m University System

Dow Global Technolgoies LLC

Luyi Sun

Hung-Jue Sue

Maurice J Marks

Michael S Paquette

Richard F Fibiger

Nobuo Miyatake

Katsumi Yamaguchi

Dazhi Sun

Woong Jae Boo

Jae Woong Boo

A two step method for preparing a filler composition, the filler composition useful to prepare a nanocomposite polymer and an epoxy nanocomposite coating. First, disperse a water dispersible filler material in a liquid comprising water, but without any added intercalation agent, to form a dispersion. Second, replace at least a portion of the water of the liquid with an organic solvent so that the water concentration of the liquid is less than six percent by weight to form the filler composition, the average size of at least one dimension of the filler material being less than two hundred nanometers upon examination by transmission electron microscopy of a representative freeze dried sample of the dispersion of the first step. A nanocomposite polymer can be prepared by mixing the filler composition with one or more polymer, polymer component, monomer or prepolymer to produce a polymer containing the filler composition.

Intercalation agent free compositions useful to make nanocomposite polymers

Nanocomposites and method of making same are provided using nanoplatelets. A nanocomposite is provided, and the nanocomposite includes nanoparticles, inorganic platelets, and a polymer material. A method is provided for dispersing nanoparticles into a polymeric material by using inorganic nanoplatelets.

Polymer nanocomposites including dispersed nanoparticles and inorganic nanoplatelets

A method for preparing a filler composition useful for preparing a nanocomposite polymer is provided. The method includes a first step of dispersing a water dispersible filler material in a liquid comprising water to form a dispersion and a second step of replacing at least a portion of the water of the liquid with an organic solvent. The resulting filler composition features a water concentration of the liquid of less than six percent by weight, and the average size of at least one dimension of the filler material is less than two hundred nanometers upon examination by transmission electron microscopy of a representative freeze dried sample of the dispersion of the first step. A nanocomposite polymer, particularly and epoxy resin composition, can be prepared by mixing the above-made filler composition with one or more polymer, polymer component, monomer or prepolymer.

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Bryan, TX, United States of America

Luyi Sun