Ford Global Technolgoies, LLC

Lusu Guo

Michael W Degner

Feng Liang

Leyi Zhu

Wei Wu

Chun Tang

C Bing Rong

A permanent magnet machine includes a rotor and an irregular polyhedron shaped magnet assembly. The rotor may define at least one magnet opening and may be configured to rotate within a circular opening defined by a stator. The irregular polyhedron shaped magnet assembly may be disposed in the magnet opening and may define a magnetization direction, wherein a height along the magnetization direction and perpendicular with a lamination plane of the rotor is greater at both ends than at a central portion disposed therebetween.

Permanent magnet rotor with enhanced demagnetization protection

A rotor includes a unitary, single material substrate defining a rotor lamination having pockets defining legs and configured to contain permanent magnets therein to establish a magnetic pole of the rotor. The rotor includes a first region having a predefined magnetic permeability. The rotor includes a second region defined between the legs and an outer periphery of the lamination. The second region has a magnetic permeability less than the first region to reduce torque ripple of a predetermined harmonic order.

Electric machine rotor

An electric machine includes a unitary, single material substrate defining a rotor lamination including a first region having a predefined magnetic permeability. The rotor lamination includes an arc-shaped second region having a magnetic permeability less than the first region. The second region is oriented such that it impedes flux associated with magnets contained by the first region and perpendicular to quadrature flux field lines associated with the magnets.

A hybrid powertrain utilizes a motor with a permanent magnet rotor. The rotor is formed by inserting parallelepiped magnets into slots. To reduce the likelihood of demagnetization, the net magnetization of each magnet is oriented parallel to a sidewards surface of the magnet and not perpendicular to an outwards surface of the magnet. The magnets may be arranged in multiple rows. The magnets in each row may be perpendicular to a rotor radial or diagonal to a rotor diagonal.

Motor having non-rectangular rotor magnets

A rotor for a permanent magnet machine includes a first and second stack of same laminations. The laminations are configured to rotate about an axis and define poles and axial grooves on a circumferential surface that are asymmetric about a centerline of each of the poles. The stacks are coupled such that the second stack is flipped relative to the first stack and centerlines of the first stack are aligned with centerlines of the second stack.

Asymmetrical surface groove patterns for permanent magnet machine rotors

A permanent magnet electric machine includes a rotor configured to rotate about an axis. The rotor is comprised of axially stacked sections. Each section is comprised of axially stacked laminations that define a pattern of axial grooves on an outer surface of the rotor to reduce torque ripple. The pattern is different for at least two of the sections. The pattern for each section may alternate with respect to poles of the rotor.

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Canton, MI, United States of America

Lusu Guo