Composecure, LLC

Luis J DaSilva

John Herslow

A card includes a layer of deformable material embossed with a three dimensional (3-D) pattern. A first layer is in direct contact with and overlies the embossed deformable layer. A second layer is in direct contact with and underlies the embossed deformable layer. The first layer is of conformable material and extends within the embossed pattern for filling, setting and maintaining the embossed pattern in a fixed condition. The second layer is of conformable material and conforms to the embossed pattern set in the deformable layer.

Card with embedded image

The invention includes a method for forming a card with an embedded three dimensional (3-D) image and the resultant card formed by the method. The method includes forming a first assembly which includes a layer of deformable material and an overlying layer of pattern conforming material. An engraved laminating plate is applied to the deformable layer during an engraving and laminating step applied to the first sub-assembly under predetermined pressure and selected temperature conditions for embossing the deformable layer with a well defined and sharp pattern. Then, a second assembly including a pattern conforming layer is laminated with the first assembly to embed and secure the pattern between the two conformable layers.

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Bridgewater, NJ, United States of America

Luis J DaSilva