Afros S.p.a.

Luca Campi

Maurizio Corti

Marco Volpato

Fabio Fini

Samuele Zampini

Giorgio Molteni

Pierangelo Olivieri

An injector device for supplying a chemically reactive component to a mixing head includes a modular structure defined by a hollow housing and guiding body extending around a longitudinal symmetry axis and having one or more supply openings for supplying the chemically reactive component; in the hollow body a nozzle orifice is obtained arranged to face and communicate with a mixing chamber obtained in the mixing head; a pin-shaped partialization and control element, which is housed and slidably movable—along the longitudinal symmetry axis—in the hollow body and configured to vary a narrowed active section of the nozzle orifice; on the partialization and control element a tip portion is obtained that is conformed to receive pressure from the respective polymer component delivered to said hollow body so as to move away said partialization and control element from said nozzle orifice to vary the area of said narrowed active section; a modular adjusting and contrasting unit, which is removably couplable with the hollow body and with the partialization and control element and configured to exert an axisymmetric thrust action on the partialization and control element to arrange the partialization and control element in an initial position and preload condition to adapt the narrowed active section to a reference flowrate and pressure of the polymer component and subsequently to vary the position of said partialization and control element to adjust the narrowed active section according to the flowrate variation, exerting the contrasting force that is suitable for balancing the pressure exerted by the polymer component; the modular adjusting and contrasting unit includes a series of interchangeable elastic elements of conical disc shape, configured to exert a non-linear elastic action that is such as to contain the retracting stroke of the partialization and control element, limiting as much as possible the pressure variation at the variation of the flowrate of the respective polymer component entering the hollow housing and guiding body; the modular adjusting and contrasting unit, the tip portion and the nozzle orifice cooperate mutually to confer to the injector device a geometric conformation with high section gain, corresponding to a high ratio between the variation of the area of narrowed active section and the longitudinal shift of the partialization and control element.

Injector device for an apparatus suitable for mixing chemically reactive components

A method is disclosed for preparing and dispensing a mixture obtained by mixing at least one first chemically reactive component and at least one second chemically reactive component containing a dispersed solid material by a high pressure mixing device comprising a mixing chamber for mixing the components, in which a valve member is slidable, in particular a slide-valve, provided with longitudinal slots for recirculating the components to respective storage tanks. The method provides removing from at least one tank, a dosed quantity of the at least second chemically reactive second component to with filler material is added; recirculating the second component through the slots of the slide-valve for a period of time that is comparatively very reduced with respect to a recirculating step of the at least first component through the slide-valve. An apparatus for preparing and dispensing the mixture is also disclosed.

Method and apparatus for preparing and dispensing a mixture obtained by mixing chemically reactive components, at least one of which containing a filler material

A device for mixing at high-pressure two or more reactive liquid components or resins includes a head-body provided with a mixing chamber with inlet and outlet openings for the injecting and recirculating reactive components; a single-piece tubular element, for delivering the mixture; a valve member with longitudinal recirculation slots; the tubular element is removably inserted into a pass-through hole of the head-body, having annular shoulder zone, separated and distant from the transversal hole; fixing elements removably lock the annular shoulder zone at the head-body for holding the tubular element in the aforesaid hole; a clearance gap between the tubular element and the pass-through hole of the head-body is provided such that the forces are exchanged through the annular shoulder zone; sealing and centering elements avoid leakages of polymeric mixture. Deformation-detecting elements detect the deformation conditions which the tubular element is subjected.

High-pressure mixing device with sensored self-cleaning delivery duct

A method for obtaining and applying a sealing gasket element on a slide-valve sliding in a cavity of an apparatus for the recirculation and mixing of chemically reactive polymeric components, comprises the steps of: obtaining from an elastic-plastic material a precursor element of the seal element, with a grid structure having a reticular shape; positioning the precursor element around the slide-valve; exerting on the precursor element, through temporary clamping elements, a radial compression and contraction action to insert it and couple it to one or more housing seats provided on the slide-valve so as to obtain the seal element well coupled to the latter; progressively removing the clamping elements to sequentially release successive parts of the gasket element and gradually free the slide-valve to gradually introduce the parts of the slide-valve&#x2014;freed in succession&#x2014;in the housing cavity allowing the sealing gasket element to gradually expand radially due to the elastic return by adhering tightly to the inner surface of the same housing cavity. The special equipment for fitting the sealing gasket element on the slide-valve and the so obtained recirculation and mixing apparatus is also described.

Growing community of inventors

Milan, Italy

Luca Campi