Bourn & Koch, Inc.

Bourn & Koch Machine Tool Co.

Loyd L Koch

Wayne Densmore

Hans Grass

Bob Winfough

A spacer for gear hobbing machine, a gear hobbing machine incorporating same, and an associated method are provided. The spacer includes a bore. One or more adjustment members are carried by the spacer and adjustable into and out of the bore. Adjustment of the adjustment members allows for varying the position of the spacer when mounted on an arbor of the gear hobbing machine.

Spacer for arbor of machining system, machining system incorporating same, and associated method

A gear shaping machine is provided. The gear shaping machine includes a pair of horizontally reciprocating gear shaping heads mounted to a column. Each gear shaping head includes a spindle assembly including an integral rotary drive for indexing the spindle. The spindle assembly is carried by a spindle slide. The spindle slide also carries a plurality of bearing blocks to allow for sliding movement of the gear shaping head relative to rails mounted on the column. A linear drive arrangement is operably coupled between each gear shaping head and the column. The linear guide arrangement allows for controlled linear translation of each gear shaping head independently of one another. Each gear shaping head also includes a back-off mechanism for independently moving the spindle assembly toward the workpiece during a cutting stroke and away from the workpiece during a return stroke of each gear shaping head.

Horizontal gear shaping machine with dual shaping heads

A cutting machine for gear shaping or the like is provided. The cutting machine includes a gear shaping head. The gear shaping head has a ram that is guided by and reciprocates along a linear guide mounted between a saddle of the gear shaping head and the ram. At least one linear motor reciprocates the ram along a stroke axis relative to the saddle. The ram also carries a rotary drive and a spindle that reciprocate in unison with the ram. The rotary drive directly drives the spindle to journal the spindle through incremental angular positions during gear shaping.

Cutting machine for gears, splines, and other shapes

A cutting machine includes linear electrical actuation for controlling linear reciprocating movement of a spindle and cutting tool. The cutting machine is suited for gear shaping cutting operations and the like. Linear electrical actuation may be used to control position of a hydraulic valve within the spindle, which controls hydraulic actuation and linear movement of the spindle. Linear electrical actuation may also be used to pivot the spindle to relieve the cutting and/or during the cutting stroke for gear crowning operations. A rotary actuator is also disclosed as incorporated into the pivoting saddle of such a cutting machine.

Cutting machine for gear shaping or the like

A rotary transfer machine or rotary index table having an outer carriage ring subject to rotation about a central support frame. The rotary transfer machine includes a plurality of machining stations spaced at radial intervals about the carriage ring. The machining stations can provide outside machining stations on the outside of the carriage ring and inside machining stations mounted to the support frame inside of the carriage ring. The rotary transfer machine includes a plurality of pallets mounted around the carriage ring. Each pallet includes a clamp for holding workpieces to be machined therebetween. Each pallet includes a clearance opening which allows for cutting tools to extend through the pallets to machine the back side of the work piece and to allow for machining the work piece from all six sides. The rotary transfer machine also includes a drive control which includes a pair of servo motors drivingly connected to the carriage ring for rotating the carriage ring about the central frame, a position detector system including a scale mounted in a circle and an electronic detector for sensing the position of the scale and carriage ring, and an electronic controller responsive to the position detector system for selectively operating the servo motors to drive the carriage ring as well as operate the machine tools. The carriage ring is intermittently rotated about the central support frame to sequentially move workpieces through each of the machining stations. The pallets are mounted vertically between a pair of upper and lower ball bearing rings.

Rotary transfer machine

A variable speed motor rotates the spindle of a machine tool by way of a two-speed transmission. The transmission includes two endless belts extending directly between the spindle and the output shaft of the motor. One belt is connected to the output shaft and is adapted to be selectively coupled to the spindle by a clutch which is coaxial with the spindle. The other belt is connected to the spindle and is adapted to be selectively coupled to the output shaft by a second clutch which is coaxial with the shaft.

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Rockford, IL, United States of America

Loyd L Koch