Congoleum Corporation

Loyd J Burcham

Anthony A Parker

Richard C MacQueen

Deborah A Sciangola

Donald C Ferguson

Donald B Henry

Richard C Macqueen

Coating having macroscopic texture and process for making same

In one embodiment the present invention provides a coated substrate comprising a substrate, a radiation-cured coating on at least a portion of the substrate, wherein the coating comprises an inherent macroscopic texture. In another embodiment, the present invention provides a pre-cured coating mixture comprising a radiation-curable resin and an initiator, wherein the radiation-curable resin and the initiator form a pre-cured coating mixture capable of forming a macroscopic texture upon application of the mixture on a substrate. In another embodiment the present invention provides a pre-cured coating mixture comprising a radiation-curable resin, an initiator, and texture-producing particles having an effective size to provide a macroscopic texture upon application of the mixture on a substrate. In another embodiment, the present invention provides a coated substrate comprising a substrate and a radiation-cured coating on at least a portion of the substrate, wherein the coating comprises an inherent macroscopic texture. In addition, the present invention provides a process for making a coating on a substrate, comprising the steps of distributing a pre-cured coating mixture comprising a radiation-curable resin and an initiator over at least a portion of a substrate to form a pre-cured coating having a macroscopic texture, and radiation-curing the pre-cured coating to form a radiation-cured coating having the macroscopic texture.

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Horsham, PA, United States of America

Loyd J Burcham