Watlow Electric Manufacturing Company

Other

Watlow Electric Manufacturing

Louis P Steinhauser

Kevin Ptasienski

Mark Denis Everly

Cal Thomas Swanson

Jacob Robert Lindley

Allen Norman Boldt

Kevin Smith

Mohammad Nosrati

Dennis Stanley Grimard

Sanhong Zhang

Philip Steven Schmidt

Kenneth F Fennewald

William Bohlinger

Jake Spooler

A Konrad Juethner

Jack Reynolds

Gary A Lenz

David P Culbertson

Eric Ellis

William C Schuh

Leon J McNutt

Jeremy Ohse

James McMillin

Christopher C Lanham

Kevin Robert Smith

James Mcmillin

Theodore Thomas Von Arx

George F Jambor

Shawn Leininger

William A McDowell, Iii

Brett Bradshaw

Michael W Ruhr

Ray Alan Derler

Kenneth J Fennewald

Richard T Williams

Magdi K Khair

Scott H Boehmer

Hongy Lin

James H Kreisel

Mark Hoven

Mark L G Hoven

Thomas Laskowski

Douglas Schaefer

Troy Ruben Bolton

Richard T Williams, Jr

Steve Brncic

Terry Colhour

John Paskvan

Jacob Burnia

Robin H Lake

Randal A Schmitz

Hugh G Dopplick

Roly Juliano

Louis T Lesch

Peggy Gruenloh

Jacob Liindley

William A Iii Mcdowell

Eric E Ellis

Allen Bolt

Shawn L Leininger

Allen Boldt

Kevin R Smith

William A Mcdowell

Thomas M Laskowski

Jack (deceased) Reynolds

Mark D Everly

Jacob Lindley

Mark Everly

Mark L Hoven

A method of controlling a heating system includes providing at least one heater assembly having a plurality of heater units, each heater unit defining an independently controlled heating zone, supplying power to the independently controlled heating zones through a plurality of power conductors that are electrically connected to each of the independently controlled heating zones, determining a temperature, and modulating power supplied to the independently controlled heating zones through the power conductors based on the determined temperature to provide a desired power output along a length of the heater assembly.

Heater bundle for adaptive control

A heater system includes an integrated heater device and a control system. The integrated heater device includes a thermocouple for measuring temperature and one or more multiportion resistive elements that are operable as heaters to create a temperature differential between the fluid and air to detect the fluid, and as sensors to measure a fluid level. The control device operates the integrated heater device as a sensor or heater based on one or more performance characteristics of the heater system and self-calibrates the heater device.

Sensor system and integrated heater-sensor for measuring and controlling performance of a heater system

The present disclosure is directed toward a method that includes acquiring, by an imaging device, a thermal image of a heating surface of a heater assembly. The heater assembly includes a heating surface for heating a heating target, and the heating surface defines a plurality of heating zones. The further includes determining variations in the plurality of heating zones based on the thermal image of the heating surface. The thermal image includes a plurality of pixels corresponding to the plurality of heating zones in the heater assembly.

Thermal dynamic response sensing systems for heaters

A heater system includes a heater bundle. The heater bundle includes a plurality of heater assemblies. Each heater assembly includes a plurality of heater units and an insulating material, and each heater unit defines at least one independently controlled heating zone. The heater bundle includes power conductors electrically connected to each of the independently controlled heating zones in each of the heater units. The heater bundle includes a power supply device configured to modulate power to each of the independently controlled heater zones of the heater units through the power conductors. A voltage is selectively supplied to each of the independently controlled heating zones such that a reduced number of independently controlled heating zones receives the voltage at a time or at least a subset of the independently controlled heating zones receive a reduced voltage at all times.

Heater bundle for adaptive control and method of reducing current leakage

A heater for use in fluid immersion heating includes a plurality of resistive heating elements, and a plurality sets of power pins electrically connected to the plurality of heating elements. Each set of power pins includes a first power pin made of a first conductive material, and a second power pin made of a second conductive material that is dissimilar from the first conductive material of the first power pin. The first power pin is electrically connected to the second power pin to form a junction. The second power pin is electrically connected to the corresponding resistive heating element. The junctions between the first power pins and the second power pins are disposed at different heights in order to sense a level of the fluid.

Resistive heater with temperature sensing power pins

A heater system includes a heater bundle having a plurality of heater assemblies and a plurality of power conductors. More than one of the heater assemblies includes a plurality of heater units, and more than one of the heater units defines at least one independently controlled heating zone. The plurality of power conductors are electrically connected to the independently controlled heating zones. The heater system further includes means for determining temperature, and a power supply device including a controller configured to modulate power to the independently controlled heating zones through the power conductors based on the determined temperature to provide a desired power output along a length of more than one of the heater assemblies.

A heater includes a first power pin and a second power pin made of dissimilar materials, and a resistive heating element made of a material different from those of the first and second power pins. The resistive heating element includes a first end electrically and directly connected to the first power pin to form a first thermocouple junction and a second end and electrically and directly connected to the second power pin to form a second thermocouple junction. The first and second power pins perform a dual function of supplying power to the resistive heating element and detecting changes in voltage at the first and second thermocouple junctions without interrupting the power supplied to the resistive heating element.

A heater system includes a plurality of heater cores defining zones, a plurality of power pins extending through each of the heater cores and made of different conductive materials, and at least one jumper connected between two of the plurality of power pins being made of dissimilar materials. The jumper is in communication with a controller to obtain a temperature reading of the heater system proximate the jumper.

A fluid sensor system detects one or more performance characteristics of a heating system that heats a fluid. The sensor system includes a probe having a finite length a portion of which is to be immersed in the fluid. The probe includes a resistive heating element and a fluid temperature sensor for measuring one or more performance characteristics, wherein the fluid temperature sensor is configured to measure a fluid temperature, and the resistive heating element is operable as a heater to create a temperature differential between the fluid and air to detect the fluid, and as a sensor to measure a fluid level.

A thermal system includes a base member, a two-phase fluid, a tuning heater, and a chuck. The base member includes at least one fluid passageway. The two-phase fluid is disposed within the fluid passageway. A pressure of the two-phase fluid is controlled such that the two-phase fluid provides at least one of heating and cooling to the base member. The tuning heater is secured to the base member. The chuck is secured to the tuning heater opposite to the base member. The tuning heater includes a plurality of zones to fine tune a heat distribution provided by the base member to the chuck.

High definition heater system having a fluid medium

The present disclosure is directed toward a heater that includes a resistive heating element, a first power pin, and a second power pin. The first power pin forms a first junction with a first end of the resistive heating element, and the second power pin forms a second junction with the second end of the resistive heating element. The second power pin includes a first lead wire and a second lead wire. The first lead wire forms the second junction with the second end of the resistive heating element and defines a first conductive material. The second lead wire forms a primary sensing junction with the first lead wire at a first reference area, and defines a second conductive material different from the first conductive material to measure a temperature at the first reference area based on a voltage change created by the primary sensing junction.

Resistive heater with temperature sensing power pins and auxiliary sensing junction

A fluid control system is provided that in one form includes a first flow channel, a second flow channel, a heater disposed in the second flow channel, and a fluid control device disposed upstream from the first and second flow channels. When the heater is turned on, the fluid control device changes a fluid flow rate through at least one of the first flow channel and the second flow channel. In another form, the fluid control system includes a bypass conduit, a heater disposed within the bypass conduit, and a fluid control device disposed near the inlet and outlet of the bypass conduit. In still another form, the fluid control system includes a regeneration device disposed downstream from at least one exhaust aftertreatment system and closes an outlet of the exhaust pipe.

Heater-actuated flow bypass

A heater system includes a heater and a controller. The heater includes a first power pin made of a first conductive material, a second power pin made of a second conductive material that is dissimilar from the first conductive material, and a resistive heating element having two ends and made of a material that is different from the first and second conductive material of the first and second power pins. The resistive heating element forms a first junction with one end of the first power pin and a second junction at its other and with the second power pin. The controller is in communication with the power pins for measuring changes in voltage at the first and second junctions to determine an average temperature of the heater based on the changes in voltage.

An exhaust system is provided that includes an exhaust aftertreatment unit, first and second exhaust pathway in communication with and upstream of the exhaust aftertreatment unit, a thermally activated flow control device operable in a first and second mode, and a thermal storage device. In the first mode, the flow control device permits exhaust to flow to the aftertreatment unit through the first pathway and inhibits flow through the second pathway. In the second mode, the flow control device permits exhaust flow to the aftertreatment unit through the second pathway and inhibits flow through the first pathway. The flow control device may switch between the first and second modes based on a change of temperature. The thermal storage device is within the second pathway, stores thermal mass, and provides thermal insulation to enable a catalyst of the aftertreatment unit to maintain a predetermined temperature for a predetermined time.

Exhaust system with actuated flow bypass and thermal storage device

A heater system is provided that includes a base functional layer having at least one functional zone. A substrate is secured to the functional member, and a tuning layer is secured to the substrate opposite the base functional layer. The tuning layer includes a plurality of zones that is greater in number than the zones of the base functional layer, and the tuning layer provides lower power than the base functional layer. A component is secured to the tuning layer opposite the substrate, and the substrate defines a thermal conductivity to absorb and dissipate a requisite amount of power from the base functional layer. A control system is also provided that has a plurality of addressable control elements in electrical communication with power lines and with the tuning layer, the control elements providing selective control of the tuning layer zones.

High definition heater and method of operation

Growing community of inventors

St. Louis, MO, United States of America

Louis P Steinhauser