Rockwell Automation Technologies Incorporated

Louis L Smet

Russell William Brandes

Arthur Paul Pietrzyk

Peter M Delic

Dennis G Schneider

William E Waltz

Arthur P Pietrzyk

An output termination board for a safety system is disclosed herein. The termination board provides simplified wiring between the output modules and the remote devices operated by the controller in the system. Redundant output signals are generated within each pair of output modules and combined such that one control signal is sent to each remote device. In addition, a program executing on the controller of the safety system performs a test to determine if each output module is operating normally. If the program detects a fault in either output module, the safety system may alternately shut down according to a fail-safe procedure or continue operating under a fault-tolerant mode of operation.

Apparatus for fault tolerant digital outputs

An input termination board for use with an industrial controller in a safety system is disclosed herein. The industrial controller may be populated with standard analog input modules according to the requirements of the application. The termination board may selectively receive a single analog input signal from a remote device and transmit the signal to corresponding channels on two analog input modules or, alternately, receive two analog input signals and transmit each signal to one of the two corresponding channels. In addition, a program executing on the controller of the safety module monitors and tests each of the analog input channels on the input modules, verifying proper operation of the modules. If the program detects a fault in either input module, the safety system may alternately shut down according to a fail-safe procedure or continue operating under a fault-tolerant mode of operation.

Apparatus for fault tolerant analog inputs

An input termination board for use with an industrial controller in a safety system is disclosed herein. The industrial controller may be populated with standard input modules according to the application. The termination board, in conjunction with the controller allows the standard input modules to be used as safety inputs. The termination board provides simplified wiring between the input modules and the remote devices by splitting each of the signals generated by the remote device into separate inputs for two different input modules. In addition, a program executing on the controller of the safety system monitors and tests each of the inputs in both input modules to verify proper operation of the inputs. If the program detects a fault in either input module, the safety system may alternately shut down according to a fail-safe procedure or continue operating under a fault-tolerant mode of operation.

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Wauwatosa, WI, United States of America

Louis L Smet