Aluminum Company of America

Louis G Hector

Shen S Sheu

A method of rolling metal in a plurality of rolling stands with each of the stands having two or more rolls. The method includes first polishing the surfaces of the rolls to a mirror finish, after which the roll surfaces are textured with a plurality of minute micron size craters. The roll surface and craters are then coated with a dense, hard material before the rolls are lubricated and used to reduce the thickness of the metal in the stands. To this end, the metal is directed through the stands, the craters being capable of retaining and carrying lubricant into the bites of all of the rolls without substantial adherence of metal to the roll surfaces and without substantial generation of wear debris on the surfaces of the rolls and rolled material.

Method of providing textures on material by rolling

A method for rolling material between rotating rolls utilizing a lubricant, at least one of the rolls having an anistropic working surface that comprises a topography of smooth bearing areas spaced apart by at least one micron-size groove extending around and along the face of the roll in the general direction of rolling. The groove receives and conducts lubricant freely therealong during the rolling process, i.e., as the material to be rolled is directed through the rotating rolls, and is compressed between the rolls, the smooth-bearing areas force lubricant from the areas to the location of the groove in the roll. In this manner, the material is rolled under boundary lubrication conditions.

Growing community of inventors

Monroeville, PA, United States of America

Louis G Hector