University of Science and Technology Beijing

Longfei Lin

Cuiping Yang

Baoyu Wang

Shuai Wang

Huibo Zhang

Jinping Liu

Shengqiang Liu

Metal plastic forming processes and equipment that provides a flexible skew rolling mill with dual-rotatable-shafts, including a base unit, a guide unit, two rollers, two servo main-shaft systems, a roller distance adjusting mechanism, two tilt angle adjusting mechanisms, a cooling system and a numerical control system. The two servo main-shaft systems are mounted under the support of the two beds, thereby driving the two rollers to do rotation motion; the roller distance adjusting mechanism drives the two beds, thereby enabling the two rollers to do synchronous centering and radial feed motion; the two tilt angle adjusting mechanisms drive the servo main-shaft systems respectively to rotate around a horizontal rolling center line and enable the two rollers to do tilt angle adjustment motion; and the numerical control system controls a rotating speed, radial feed and tilt angle adjustment of the two rollers, such that skew rolling mills and rollers of the same dimensions and specification can form shaft parts of different dimensions and specifications by flexible skew rolling. The flexible skew rolling mill with dual-rotatable-shafts has the advantages that the beds are synchronously centered and radial feed, the strength of the beds is high, the mounting and debugging are convenient, flexible production can be realized and the like such that the flexible skew rolling mill has broad prospects of being applied to the field of forming large-diameter shaft parts with diversified specifications.

Flexible skew rolling mill with dual-rotatable-shafts

The technical field of metal plastic forming processes and equipment, and provides a device and method for forming shaft part by two-roller flexible skew rolling. The device comprises two skew rollers, a guiding plate, two guiding cylinders and an axial pushing device; the skew rollers can do same-direction rotation motion, radial feeding motion and tilt angle adjustment motion; the guiding plate is arranged between the two skew rollers and is used for limiting the radial movement of a blank; the two guiding cylinders are arranged on the two sides of the two skew rollers to limit swing of the blank; and the axial pushing device is arranged at one end of the blank and is used for applying axial pushing force to the blank, and the blank is rolled into a shaft part in a space defined by the skew rollers and the guiding plate. The method of the invention includes a radial compression forming process, a roller tilting forming process, a skew rolling diameter reduction forming process and a roller leveling forming process. The device and method for forming shaft part by two-roller flexible skew rolling have the advantages that forming equipment is simple, the tonnage is small, flexible production can be achieved, and core loose defects can be reduced and even avoided.

Device and method for forming shaft part by two-roller flexible skew rolling

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Beijing, China

Longfei Lin