Western Digital (Fremont), Inc.

Read Rite Corporation

Read-Rite Corportion

Lijun Tong

Zhupei Shi

Kevin K Lin

Carlos Corona

Bill W Crue, Jr

Joyce Hsiang

Xizeng Shi

Robert Earl Rottmayer

Hua-Ching Tong

Dujiang Wan

Wei Gao

Zhihong Zhang

Zi-Wen Dong

Charles C Cheng

Song Pang

Yirong Hu

A method of forming an energy assisted magnetic recording (EAMR) writer is disclosed. A structure comprising a bottom cladding layer and a near field transducer (NFT) is provided. A patterned sacrificial layer is formed over the structure. A top cladding layer is deposited over the patterned sacrificial layer and a remaining region of the structure not covered by the patterned sacrificial layer. A patterned resist is formed over the top cladding layer. A first etching operation is performed on the top cladding layer via the patterned resist, whereby a top cladding having a sloped region is formed. The patterned sacrificial layer provides an etch stop for the first etching operation.

Method of forming a dielectric slope for EAMR and magnetic writer

A compact write element includes a conductive shield layer, an insulating write gap layer, a pole pedestal, a coil, and a conductive pole layer, and, in some embodiments also includes a backgap. The pole pedestal and the coil, and, in some embodiments the backgap, constitute a self-aligned array of components that may be formed in a single masking operation to allow for very tight tolerances between the components for a shorter yoke length. The pole layer is substantially flat and parallel to the conductive shield layer, providing for a shorter stack height. Also, a compact MR read/write head includes such a write element and a magnetic data storage and retrieval system includes the compact MR read/write head having such a write element.

Compact MR write structure

The present invention provides a magnetic write element for use in a magnetic data recording system such as a disk drive. The invention provides a method of manufacturing a well defined coil, which avoids the problem of shallow wall angle problems exhibited by prior art methods due to coil mask shrinkage during high temperature bake. A series of trenches are provided in the coil mask, the trenches being shallower than the coil pattern, and not extending completely through the coil pattern. During the high temperature baking process shrinkage of the coil mask will be absorbed by the trenches and not transferred to the coil pattern, preventing deformation of the coil wall portion of the mask.

Method for manufacturing a magnetic write element

In at least one embodiment, the apparatus of the invention is a read sensor comprising a shield, a sensor element, an extra shield between the shield and the sensor element, an extra gap between the shield and the sensor and adjacent the extra shield, and a gap layer between the sensor element and the extra shield. The sensor element is positioned in a sensor layer. With the extra shield adjacent to the sensor element and separated by only the relatively thin gap layer, high areal recording density and excellent instability of the sensor element is obtained. At the same time, by fabricating the extra shield to be not significantly wider than the sensor element, the potential for shorting is minimized by placing both the gap and the thicker extra gap between the sensor lead elements and the shield. In at least one embodiment, the method of the invention is for fabricating a read sensor and comprises depositing an extra gap layer onto a shield, removing a portion of the extra gap layer to form a cavity, depositing an extra shield into the cavity, planarizing the extra gap and the extra shield, depositing a gap layer onto the extra gap and the extra shield, and depositing a sensor element onto the gap layer and adjacent to the extra shield.

Data storage and retrieval apparatus with thin film read head having planarized extra gap and shield layers and method of fabrication thereof

A compact write element for magnetically recording data on a magnetic medium and methods for making the same. The write element includes a conductive shield layer, an insulating write gap layer, a pole pedestal, a coil, and a conductive pole layer, with some embodiments further including a backgap. The pole pedestal, coil, and in some embodiments the backgap, constitute a self-aligned array of components that may be formed with a single masking operation to allow for very tight tolerances between the components for a shorter yoke length. The pole layer of the present invention is substantially flat and parallel to the conductive shield layer, providing for a shorter stack height. The present invention includes incorporation of the compact write element in both a read/write head and a magnetic data storage and retrieval system.

A read/write head is structurally significantly less complicated than optical reading devices, requires minimal or no optical alignment, capable of writing at higher track densities, and has better control of the data and servo tracks than conventional magnetic heads. The head is also capable of using an available heat source and a relatively weak magnetic field, such as 300 Oersteds, to write data on a data storage medium. The combination of a magnetic read sensor with a near field magneto-optical (MO) write element creates a hybrid read/write head capable of high density recording with a high signal to noise ratio. The integration of the MO write element can be accomplished by various alternative or complementary methods. One method is to mount a heat source, such as a laser or light source on a slider with minimal or no additional optical components. Another method is to form an optical channel (or waveguide) in the slider and/or in the magnetic write element for directing a laser beam onto a target spot on, or within the data storage medium. Since magneto-optical recording requires a magnetic field of a few hundred Oersteds, the head utilizes write poles of magnetic materials operated at a low magnetic field. This is a significant simplification over existing magnetic and MO read/write heads, since the track width of the data storage medium is defined by the laser beam width and not by the pole width. In a preferred embodiment, a giant magneto-resistive (GMR) element is selected as a read element.

Read/write head and method for magnetic reading and magneto-optical

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Fremont, CA, United States of America

Lijun Tong