Lummus Technology Inc.

Inaeris Technologies, LLC

Kior, Inc.

Liang Chen

Peter Loezos

Bryan Tomsula

Rama Rao Marri

Justin Breckenridge

Jon A Hood

Hardik Singh

Michael Dorsey

Rosette Barias

Michael Jon Scott

Manoj Som

Gary G Podrebarac

Willibrord A Groten

Perry Lew

Zan Liu

Leonce Francis Castagnos, Jr

Alan Claude

Sudipto Chakraborty

Neil Wang

Marc Andrew Laurin

Daniel Bruce Gillis

Fredy Antonio Cabrales

Vish Hariharan

Processes and systems for the production of heavy isoparaffinic hydrocarbons include feeding hydrogen and a mixed isoolefin stream, including C8-C12 olefins, isoolefins, and oligomers, and C8-C12+ hydrogenated hydrocarbons to a trickle-bed reactor system. The hydrogen and mixed isoolefin are reacted over a hydrogenation catalyst, producing a liquid effluent comprising hydrogenated hydrocarbons and unreacted olefins and oligomers, and a vapor effluent comprising hydrogenated hydrocarbons, hydrogen and unreacted olefins and oligomers. The liquid effluent is fed to a first heat exchanger, producing a cooled liquid effluent stream, which is combined with the vapor effluent, producing a mixed phase effluent. The mixed phase effluent is cooled in a second heat exchanger, producing a partially condensed effluent, which is fed to a drum, producing a vent stream, a hydrogenated product stream having greater than 95 wt % C8-C12 saturated hydrocarbons, and a hydrogenated recycle stream. The hydrogenated product stream may be provided to downstream blending systems.

Production of heavy isoparaffinic hydrocarbons

Apparatus and processes herein provide for converting hydrocarbon feeds to light olefins and other hydrocarbons. The processes and apparatus include, in some embodiments, feeding a hydrocarbon, a first catalyst and a second catalyst to a reactor, wherein the first catalyst has a smaller average particle size and is less dense than the second catalyst. A first portion of the second catalyst may be recovered as a bottoms product from the reactor, and a cracked hydrocarbon effluent, a second portion of the second catalyst, and the first catalyst may be recovered as an overhead product from the reactor. The second portion of the second catalyst may be separated from the overhead product, providing a first stream comprising the first catalyst and the hydrocarbon effluent and a second stream comprising the separated second catalyst, allowing return of the separated second catalyst in the second stream to the reactor.

Fluid catalytic cracking process and apparatus for maximizing light olefin yield and other applications

Systems and processes for converting waste plastics and other waste materials to useful end products. The systems integrate a plastics pyrolysis reactor and a liquid phase thermal cracking reactor to advantageously process the waste plastics to form various hydrocarbon products.

Integrated mixed plastic pyrolysis with heavy oil product thermal cracking

A process for the selective dimerization and etherification of isoolefins. The process including feeding a mixed C5 stream to a selective hydrogenation unit to convert dienes to olefins and isoolefins, producing a hydrogenated effluent stream. The hydrogenated effluent stream is fed to a first fixed bed reactor, producing a first reactor effluent. The first reactor effluent is fed to a catalytic distillation reactor system, producing a first overheads including unreacted olefins, isoolefins, oxygenate, and one or more C5 ethers and a first bottoms including dimers of the isoolefins, any produced trimers of the isoolefins, and heavy oxygenates. The first overheads is fed to a second fixed bed reactor, producing a second reactor effluent including dimers of the isoolefins, unreacted C5s, and unreacted oxygenates. The first bottoms stream and the second reactor effluent are combined and fed to a product splitter, producing a second overheads stream including unreacted C5 olefins, isoolefins, and oxygenates and a second bottoms stream including C10+ hydrocarbons.

Dimerization and trimerization of C5 olefins via catalytic distillation

Systems and methods for the production of a high purity isoamylene product. The isoamylene in a mixed hydrocarbon stream may initially be converted to TAME via etherification, and a subsequent decomposition of the TAME may result in a high purity isoamylene stream with very low impurities that is suitable for a variety of petrochemical applications, such as for use in the production of fragrances, pesticides, peroxides, polymer antioxidants, UV stabilizers and hydrocarbon resins.

High purity isoamylene production from tertiary amyl methyl ether decomposition

The selective dimerization of isoolefins, such as isobutene or isopentane, or mixtures thereof, may be conducted in a system including a series of fixed bed reactors and a catalytic distillation reactor. The system may provide for conveyance of the fixed bed reactor effluents, without componential separation, to a downstream reactor. It has been found that a high selectivity to the dimer may be achieved even though intermediate separation of the desired product from unreacted components between reactors is not performed. Further, embodiments provide for use of a divided wall column for recovery of a high purity dimer product, reducing unit piece count and plot size.

Process for the controlled oligomerization of butenes

A reactor system configured for efficiently removing contaminants (CCR, nickel, vanadium, nitrogen, sodium, iron, calcium, chlorine etc.) from a heavy portion of the crude oil. The products are routed to a common main fractionation section. The heavy feed with lower contaminants may then be processed in a fluid catalytic cracking (FCC) unit, the overall concept employing a fluid catalytic reaction platform with carbon rejection approach. Also disclosed is a reactor system for efficiently processing crude oil in a fluid catalytic cracking unit with a dual-reactor and dual catalyst system to maximize petrochemical building blocks such as ethylene, propylene, butylenes, BTX (benzene, toluene and xylene) rich naphtha from a variety of crude oils.

Production of light olefins from crude oil via fluid catalytic cracking process and apparatus

Processes and systems for the conversion of hydrocarbons herein may include separating an effluent from a moving bed reactor, the effluent including reaction product, first particulate catalyst, and second particulate catalyst. The separating may recover a first stream including the reaction product and first particulate catalyst and a second stream including second particulate catalyst. The second stream may be admixed with a regenerated catalyst stream including both first and second particulate catalyst at an elevated temperature. The admixing may produce a mixed catalyst at a relatively uniform temperature less than the elevated regenerated catalyst temperature, where the temperature is more advantageous for contacting light naphtha and heavy naphtha within the moving bed reactor to produce the effluent including the reaction product, the first particulate catalyst, and the second particulate catalyst.

Staged fluid catalytic cracking processes incorporating a solids separation device for upgrading naphtha range material

Apparatus and processes herein provide for converting hydrocarbon feeds to light olefins and other hydrocarbons. The processes and apparatus include a conventional riser reactor in combination with a mixed flow (e.g., including both counter-current and co-current catalyst flows) fluidized bed reactor designed for maximizing light olefins production. The effluents from the riser reactor and mixed flow reactor are processed in a catalyst disengagement vessel, and the catalysts used in each reactor may be regenerated in a common catalyst regeneration vessel. Further, integration of the two-reactor scheme with a catalyst cooler provides a refinery the flexibility of switching the operation between the two-reactor flow scheme, a catalyst cooler only flow scheme, or using both simultaneously.

Fluid catalytic cracking processes and apparatus

A feed injector may have a body having an outer wall and an inner wall with a first conduit formed between the outer wall and the inner wall. The first conduit is configured to receive a atomizing gas. Additionally, a second conduit may be formed by the inner wall, and the second conduit is configured to receive a liquid. The first conduit and the second conduit are separated by the inner wall. Further, a mixing chamber may be provided at an outlet of the first conduit and an outlet of the second conduit. The atomizing gas from the first conduit and the liquid from the second conduit hit and/or mix together in the mixing chamber to form liquid droplets and a mixture of the atomizing gas and the liquid. Furthermore, a flow cone may have a first end in the second conduit and a second end in the mixing chamber.

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Houston, TX, United States of America

Liang Chen