United Microelectronics Corp.

Fujian Jinhua Integrated Circuit Co., Ltd.

Li-Chiang Chen

Ming-Feng Kuo

Feng-Yi Chang

Fu-Che Lee

Chieh-Te Chen

Hsien-Shih Chu

Jiunn-Hsiung Liao

Shih-Fang Tzou

Yi-Po Lin

Yu-Cheng Tung

Shui-Yen Lu

Yi-Wang Zhan

Shang-Yuan Tsai

Ching-Pin Hsu

Cheng-Yu Wang

Yu-Chen Chuang

Chien-Ting Lin

Li-Wei Feng

Shih-Hung Tsai

Jyh-Shyang Jenq

Chao-Hung Lin

Chien-Ting Ho

Hsuan-Hsu Chen

Chien-Cheng Tsai

Chin-Hsin Chiu

Chiung-Lin Hsu

A semiconductor device includes a first gate structure in a substrate and a second gate structure in the substrate and adjacent to the first gate structure. Preferably, a top surface of the first gate structure and a top surface of the second gate structure are lower than a top surface of the substrate and a number of work function metal layers in the first gate structure and the second gate structure are different.

Semiconductor device

A patterning method includes the following steps. A hard mask layer is formed on a substrate. Mandrels are formed on the hard mask layer. Mask patterns are formed on the mandrels. Each of the mask patterns is formed on one of the mandrels. Spacers are formed on the hard mask layer. Each of the spacers is formed on a sidewall of one of the mandrels and on a sidewall of one of the mask patterns. A cover layer covering the hard mask layer, the spacers and the mask patterns is formed. A planarization process is performed to remove the cover layer on the mask patterns and the spacer and remove the mask patterns. A part of the cover layer remains between the spacers after the planarization process. The mandrels and the cover layer are removed after the planarization process.

Patterning method

The present invention provides a method for forming buried word lines. Firstly, a substrate is provided, having a plurality of shallow trench isolations disposed therein, next, a plurality of first patterned material layers are formed on the substrate, a plurality of first recesses are disposed between every two adjacent first patterned material layers, a second patterned material layer is formed in the first recesses, and using the first patterned material layers and the second patterned material layer as the protect layers, and a first etching process is then performed, to form a plurality of second recesses in the substrate.

Method for forming buried word lines

A method of fabricating an isolation structure is provided. A first oxide layer and a first, second, and third hard mask layers are formed on a substrate. A patterned third hard mask layer is formed. Second oxide layers are formed on sidewalls of the patterned third hard mask layer and a fourth hard mask layer is formed between the second oxide layers. The second oxide layers and the second hard mask layer are removed using the patterned third hard mask layer and the fourth hard mask layer as a mask, to form a patterned second hard mask layer. The patterned third hard mask layer and the fourth hard mask layer are removed. A portion of the patterned second hard mask layer is removed to form trench patterns. A patterned first hard mask layer and first oxide layer, and trenches located in the substrate are defined. An isolation material is formed.

Method of fabricating isolation structure

A method of fabricating an STI trench includes providing a substrate. Later, a first mask is formed to cover the substrate. The first mask includes numerous sub-masks. A first trench is disposed between each sub-mask. Subsequently, a protective layer is formed to fill up the first trench. Then, a second mask is formed to cover the first mask. The second mask includes an opening. The sub-mask directly disposed under the opening is defined as a joint STI pattern. After that, the joint STI pattern is removed to transform the first mask into a third mask. Later, the second mask is removed followed by removing the protective layer. Finally, part of the substrate is removed by taking the third mask as a mask to form numerous STI trenches.

Method of fabricating STI trench

A method of improving micro-loading effect when recess etching a tungsten layer. A substrate having trenches thereon is provided. A tungsten layer is deposited on the substrate and in the trenches. A planarization process is performed to form a planarization layer on the tungsten layer. A first etching process is performed to etch the planarization layer and the tungsten layer with an etch selectivity of planarization layer:tungsten layer=1:1 until the planarization layer is completely removed. A second etching process is performed to etch the remainder of the tungsten layer to recess the tungsten layer within the trenches.

Method of improving micro-loading effect when recess etching tungsten layer

A method for fabricating semiconductor device includes the steps of: forming a first trench and a second trench in a substrate; forming a first work function metal layer in the first trench and the second trench; forming a patterned mask to cover the second trench; removing the first work function metal layer from the first trench; forming a second work function metal layer in the first trench and the second trench; and forming a conductive layer in the first trench and the second trench to form a first gate structure and a second gate structure.

Semiconductor device and method for fabricating the same

A method of fabricating a mask pattern includes providing numerous masks on a substrate. A wider trench and a narrower trench are respectively defined between the mask. Subsequently, a mask material is formed to fill in the wider trench and the narrower trench. The top surface of the mask material overlapping the wider trench is lower than the top surface of the mask material overlapping the narrower trench. A photoresist layer is formed on the mask material overlapping the wider trench. Later, the mask material overlapping the narrower trench is etched while the mask material overlapping the wider trench is protected by the photoresist layer.

Method of fabricating mask pattern

A method for fabricating semiconductor device includes the steps of: providing a substrate having a memory region defined thereon; forming a trench in the substrate; forming a barrier layer in the trench; forming a conductive layer on the barrier layer; performing a first etching process to remove part of the conductive layer; and performing a second etching process to remove part of the barrier layer. Preferably, the second etching process comprises a non-plasma etching process.

Method for fabricating semiconductor device

A method for fabricating semiconductor device is disclosed. First, a substrate is provided, and a first mandrel, a second mandrel, a third mandrel, and a fourth mandrel are formed on the substrate. Preferably, the first mandrel and the second mandrel include a first gap therebetween, the second mandrel and the third mandrel include a second gap therebetween, and the third mandrel and the fourth mandrel include a third gap therebetween, in which the first gap is equivalent to the third gap but different from the second gap. Next, spacers are formed adjacent to the first mandrel, the second mandrel, the third mandrel, and the fourth mandrel, and the spacers in the first gap and the third gap are removed.

A semiconductor structure includes a substrate, a resist layer, a dielectric material, two U-shaped metal layers and two metals. The substrate has an isolation structure. The resist layer is located on the isolation structure. The dielectric material is located on the resist layer. Two U-shaped metal layers are located at the two sides of the dielectric material and on the resist layer. Two metals are respectively located on the two U-shaped metal layers. This way a semiconductor process for forming said semiconductor structure is provided.

Semiconductor process

A method of forming a semiconductor device is provided. At least one gate structure including a dummy gate is formed on a substrate. A contact etch stop layer and a dielectric layer are formed to cover the gate structure. A portion of the contact etch stop layer and a portion of the dielectric layer are removed to expose the top of the gate structure. A dry etching process is performed to remove a portion of the dummy gate of the gate structure. A hydrogenation treatment is performed to the surface of the remaining dummy gate. A wet etching process is performed to remove the remaining dummy gate and thereby form a gate trench.

Method of forming semiconductor device

Semiconductor structure and process thereof

A method for forming a dielectric layer free of voids is disclosed. First, a substrate, a first stressed layer including a recess, a second stressed layer disposed on the first stressed layer and covering the recess and a patterned photoresist embedded in the recess are provided. Second, a first etching step is performed to totally remove the photoresist so that the remaining second stressed layer forms at least one protrusion adjacent to the recess. Then, a trimming photoresist is formed without exposure to fill the recess and to cover the protrusion. Later, a trimming etching step is performed to eliminate the protrusion and to collaterally remove the trimming photoresist.

Growing community of inventors

Tainan, Taiwan

Li-Chiang Chen