Gaf Energy LLC

Maxeon Solar Pte. Ltd.

Sunpower Corporation

Total Marketing Services

Lewis C Abra

Thierry Nguyen

Gabriela Elena Bunea

Richard Perkins

Benjamin I Hsia

David Aaron Randolph Barkhouse

Hasib Amin

Richard Hamilton Sewell

Evan Michael Wray

Babak Farhangi

Peter Clemente

Brian L West

David C Okawa

Michael David Kuiper

Pei Hsuan Lu

George G Correos

David Fredric Joel Kavulak

Henry Pham

Gabriel Harley

Taeseok Kim

Thomas Pass

Tamir Lance

Matthieu Moors

Douglas H Rose

Ryan Reagan

Boris Bastien

Seung Bum Rim

Ryan J Linderman

Paul Loscutoff

Hung-Ming Wang

Keith Johnston

David Kavulak

Matthew J Dawson

Marc Robinson

Peter John Cousins

Brian Edward Atchley

Lee J Gorny

Nicholas Boitnott

Gary Rossi

Caleb David Cheung

Jonathan Hewlett

Mike Kuiper

Andrea R Bowring

Matthieu Minault Reich

Benjamin Francois

Raphael M Manalo

Cuong Manh Ta

Nate Peterson

Alex Yang

Kishan Gondalia

A system includes at least one photovoltaic module installed on a roof deck, at least one electrical connector electrically connected to the photovoltaic module, and at least one electrical component electrically and removably connected to the electrical connector. The electrical component includes a housing and an electronic component located within the housing. The electronic component includes at least one of an optimizer, a rapid shutdown device, or an inverter. The electrical component is separate from the photovoltaic module and is configured to be disconnected from the electrical connector while the photovoltaic module remains installed on the roof deck.

Electrical components for photovoltaic systems

A system includes photovoltaic modules including a plurality of substrings installed on a roof deck. A printed circuit board of the system includes a bypass diode, a plurality of solder pads, and first and second low melting alloys connecting first and second solder pads. When the first and second low melting alloys reach a threshold temperature based on the occurrence of an event affecting the bypass diode, the first and second low melting alloys melt towards each other in a channel such that the first and second low melting allows connect to each other to form a continuous path between the first and second solder pads. The formed continuous path causes shorting of circuitry connecting at least one of the plurality of photovoltaic substrings to the first and second solder pads to provide a failsafe for at least one of the plurality of substrings.

Failsafe functionality for photovoltaic modules

A photovoltaic module, including a base portion and a headlap portion, the base portion having a first layer, and at least one solar cell, the at least one solar cell above the first layer, and the first layer having an edge, headlap portion having a second layer, the second layer having an edge, the headlap portion and the base portion joined to one another along the edge of the first layer and the edge of the second layer.

Photovoltaic module, and associated kit, system, and method

Approaches for fabricating one-dimensional metallization for solar cells, and the resulting solar cells, are described. In an example, a solar cell includes a substrate having a back surface and an opposing light-receiving surface. A plurality of alternating N-type and P-type semiconductor regions is disposed in or above the back surface of the substrate and parallel along a first direction to form a one-dimensional layout of emitter regions for the solar cell. A conductive contact structure is disposed on the plurality of alternating N-type and P-type semiconductor regions. The conductive contact structure includes a plurality of metal lines corresponding to the plurality of alternating N-type and P-type semiconductor regions. The plurality of metal lines is parallel along the first direction to form a one-dimensional layout of a metallization layer for the solar cell.

One-dimensional metallization for solar cells

Wire-based metallization and stringing techniques for solar cells, and the resulting solar cells, modules, and equipment, are described. In an example, a substrate has a surface. A plurality of N-type and P-type semiconductor regions is disposed in or above the surface of the substrate. A conductive contact structure is disposed on the plurality of N-type and P-type semiconductor regions. The conductive contact structure includes a plurality of conductive wires, each conductive wire of the plurality of conductive wires essentially continuously bonded directly to a corresponding one of the N-type and P-type semiconductor regions.

Wire-based metallization and stringing for solar cells

A system includes a plurality of building integrated photovoltaic modules installed on a roof deck and arranged in an array. The plurality of building integrated photovoltaic modules includes a first building integrated photovoltaic module and a second building integrated photovoltaic module, with the first building integrated photovoltaic module being vertically adjacent to the second building integrated photovoltaic module. Each of the building integrated photovoltaic modules includes a plurality of solar cells arranged in at least one row, and a power electronics unit. The power electronics unit is adjacent to a first end of one of the at least one row of the plurality of solar cells. The power electronics unit is electrically connected to the plurality of solar cells. The power electronics unit of the first building integrated photovoltaic module is electrically connected to the power electronics unit of the second building integrated photovoltaic module.

Photovoltaic shingles with multi-module power electronics

A rapid shutdown device for rapidly de-energizing a photovoltaic module system is disclosed. The rapid shutdown device includes power lines connected to a photovoltaic string of modules on a roof of a structure. A high voltage switch on a first power line is disconnected when the high voltage switch is open. The rapid shutdown device includes a gate drive circuit that receives an electronic photovoltaic string status signal associated with an operating status of the photovoltaic string. The date drive circuit may determine that the operating status indicates the presence of a hazard based on the electronic photovoltaic string status signal. Based on the presence of the hazard, the rapid shutdown device generates a high voltage switch command signal to cause the high voltage switch to open to disconnect the photovoltaic string from an electrical connection to a grid power supply, thereby enhancing protection of the string and safety for responders.

Rapid shutdown device for photovoltaic modules

A system, including: a plurality of photovoltaic modules installed above a roof deck, where the plurality of photovoltaic modules includes at least a first photovoltaic module and a second photovoltaic module, where each of the plurality of photovoltaic modules includes: a top surface; a bottom surface opposite the top surface; a plurality of solar cells; a first receptacle on the top surface, where the first receptacle has: a plurality of first non-conductive openings, and a plurality of first conductive members in the plurality of first non-conductive openings; and a second receptacle on the bottom surface, where the second receptacle has: a plurality of second non-conductive openings, and a plurality of second conductive members in the plurality of second non-conductive openings, where at least a portion of the second photovoltaic module overlaps at least a portion of the first photovoltaic module, where the first receptacle of the first photovoltaic module is in mechanical connection with the second receptacle of the second photovoltaic module, and where the first conductive members are in electrical communication with the second conductive members.

Low profile connector for solar roofing systems

A system includes first and second photovoltaic modules, each of which includes a first side lap portion, a plurality of solar cells arranged in a plurality of rows, a first electrical connector on the first side lap portion and electrically connected to the first row of the solar cells, and a second electrical connector on the first side lap portion electrically connected to the second row of the solar cells. The system includes a first power electronics unit connected to the first and second electrical connectors of the first photovoltaic module; and a second power electronics unit connected to the first and second electrical connectors of the second photovoltaic module. The first power electronics unit is electrically connected to the second power electronics unit.

A solar cell can include a first plurality of metal contact fingers, and a second plurality of metal contact fingers interdigitated with the first plurality of metal contact fingers, wherein at least one of the first plurality of metal contact fingers comprises a wrap-around metal finger that passes between a first edge of the solar cell and at least one contact pads. A photovoltaic (PV) string including a solar cell with a wrap-around metal contact finger. A method of coupling an electrically conductive connector to a solar cell with a wrap-around metal contact finger.

Solar cell with wraparound finger

A system includes a plurality of photovoltaic modules installed on a roof deck and arranged in an array, and at least one jumper module electrically connecting a first subarray and a second subarray of the array. The jumper module includes a first end and a second end, a sleeve extending from the first end to the second end, and at least one electrical cable. The sleeve is sized and shaped to receive the at least one electrical cable. The at least one electrical cable electrically connects the first subarray to the second subarray.

Jumper module with sleeve

Aspects of the disclosure provide a solar device and a method for making the solar device. The solar device can include solar cells configured to form a solar cell string with at least a string terminal, and an insulated interconnector including two conductive ends configured to connect the string terminal to peripheral circuitry of the solar device. The method can include disposing the solar cells to form a solar cell string with at least a string terminal, and disposing an insulated interconnector with two conductive ends to connect the string terminal to peripheral circuitry of the solar device.

Solar device with insulated interconnectors

Metallization of semiconductor substrates using a laser beam, and the resulting structures, e.g., micro-electronic devices, semiconductor substrates and/or solar cells, solar cell circuit, solar cell strings, and solar cell arrays are described. A solar cell string can include a plurality of solar cells. The plurality of solar cells can include a substrate and a plurality of semiconductor regions disposed in or above the substrate. A plurality of conductive contact structures is electrically connected to the plurality semiconductor regions. Each conductive contact structure includes a locally deposited metal portion disposed in contact with a corresponding one of the semiconductor regions.

Laser assisted metallization process for solar cell stringing

Growing community of inventors

San Francisco, CA, United States of America

Lewis C Abra