Uop Lcc

Boreskov Institute of Catalysis

Honeywell International Inc.

Upo LLC

Lev Davydov

Paolo Palmas

Robert L Mehlberg

Mohammad-Reza Mostofi-Ashtiani

Michael S Sandacz

Daniel Robert Johnson

Sathit Kulprathipanja

Michael A Stine

Thomas W Lorsbach

Chad R Huovie

Lisa M Wolschlag

Peter J Van Opdorp

Karthikeyan Paramanandam

Andrey O Kuzmin

Richard A Johnson, Ii

Aziz A Sattar

Zhihao Fei

John Joseph Senetar

David Nathan Myers

Matthew Lippmann

Wolfgang A Spieker

Roger L Throndson

Matthew R Wojtowicz

Mohammad Reza Mostofi-Ashtiani

Sakthivelan Maadasamy Durai

Zhanping Xu

Lubo Zhou

Jonathan Andrew Tertel

Trung S Pham

Kurt Kraus

Lance Awender Baird

Joseph A Montalbano

William J Whyman

Patrick D Walker

Dharmesh Chunilal Panchal

Xiaoming Wen

Dusty Ray Richmond

Minaz Makhania

Richard S Hatami

Nasim Ghazinoor

Daniel K Aiken

An apparatus comprising a feed distributor comprising a side cluster of orifices instead of or in combination with an end cluster of orifices for distributing hydrocarbon feed into a catalyst stream. A side cluster of orifices in conjunction with an end cluster of orifices on a feed distributor can distribute hydrocarbon feed into a riser over a greater cross-sectional extent enabling emission of smaller droplet sizes which provide better conversion with less coke production.

Apparatus for distributing feed with a cluster of orifices on a side of the distributor

Vent gases from a catalyst cooler are directed downstream or outside of the catalyst regenerator to avoid sending air to a location where after burn may occur. Vent gases contain oxygen that when contacted with carbon monoxide in regenerator flue gas can cause after burn to occur at a location which lacks sufficient catalyst density to serve as a heat sink. Locating the cooling media supply in the top of the catalyst cooler enables cooled catalyst to drain from the bottom of the catalyst cooler and fitting more cooler tubes in the catalyst cooler.

Catalyst regneration with inverted cooler

A process for recovering catalyst from a fluidized catalytic reactor effluent is disclosed comprising reacting a reactant stream by contact with a stream of fluidized catalyst to provide a vaporous reactor effluent stream comprising catalyst and products. The vaporous reactor effluent stream is contacted with a liquid coolant stream to cool it and transfer the catalyst into the liquid coolant stream. A catalyst lean vaporous reactor effluent stream is separated from a catalyst rich liquid coolant stream. A return catalyst stream is separated from the catalyst rich liquid coolant stream to provide a catalyst lean liquid coolant stream, and the return catalyst stream is transported back to said reacting step.

Process and apparatus for recovering catalyst from a product stream

A burner and methods of using the burner. The burner utilizes bypass conduits to separate the combustion air that is passed to the primary combustion zone into two or more portions. The two portions are injected into the primary combustion zone at different points so as to reduce the flame temperature. A NOx reducing medium may be mixed with the combustion air in the bypass conduit. The NOx reducing medium may be flue gases from a combustion chamber having the primary combustion zone.

Low NOx burner with bypass conduit

Higher temperature regenerated dehydrogenation catalyst is mixed with the lower temperature spent dehydrogenation catalyst from a dehydrogenation reaction to heat the spent catalyst. Air or other oxygen containing gas may be introduced to facilitate mixing. The mixing of hot regenerated catalyst with cooler spent catalyst increases the temperature of the spent catalyst and makes the coke on catalyst and in the supplemental fuel gas instantly ready to combust without the delay necessary to heat up the spent catalyst to combustion temperature. The regenerated dehydrogenation catalyst may be mixed with the spent dehydrogenation catalyst before the mixture of catalyst is contacted with the supplemental fuel gas. Combustion with fuel gas should be conditioned to avoid generation of a flame.

Process and apparatus for regenerating catalyst with supplemental fuel

In an apparatus for fluid catalytic cracking a riser having a top and a bottom for fluidizing and cracking a hydrocarbon feed stream by contact with catalyst exits an outlet at the top of the riser. A downer in communication with the outlet of the riser receives cracked hydrocarbon product and catalyst. A swirl duct in communication with the downer has a discharge opening below the outlet for discharging said cracked hydrocarbon product and catalyst. A stream of hydrocarbon feed and a catalyst is passed upwardly in a riser. A stream of gaseous hydrocarbon products and catalyst is directedly downwardly and then the stream of gaseous hydrocarbon products and catalyst are directed to flow in an angular direction to separate gaseous hydrocarbon products from the catalyst.

Riser extension apparatus and process

In an FCC apparatus and process gas and catalyst exit from a riser, are disengaged from each other and the catalyst is stripped. Product gases are evacuated from catalyst that can over crack the product gases to other undesired products. A baffle in or above the stripping section can direct product gases into a passage that evacuates the product gases to product recovery in isolation from the catalyst.

Apparatus and process for capturing product gases from catalyst stripper

A dehydrogenation process and apparatus contact a paraffinic stream with dehydrogenation catalyst to product olefinic product gases. The olefinic product gases are separated from spent dehydrogenation catalyst and contained in a confined space that has a smaller volume than the reactor particularly at the same elevation. The containment of the olefinic product gases facilitates quenching the olefinic product gases to terminate reaction and improve selectivity to propylene.

Process and apparatus for reacting feed with fluidized catalyst and confined quench

In an FCC apparatus in which swirl arms are used to discharge gas and catalyst from a riser, the swirling movement of the catalyst particles is inhibited while impeding the catalyst particles and gaseous products from exiting the disengaging chamber and entering a reactor annulus. The catalyst particles and gaseous products pass through a tunnel comprising a vertical wall to enter the reactor annulus. The vertical wall presents a face that is opposed to the angular direction in which the catalyst particles and gaseous products swirl. A baffle may be located at the intersection between the reactor annulus and the disengaging chamber to deflect catalyst laterally in a stripping section after exiting the reactor annulus. The baffle may be equipped with openings to fluidize the large proportion of catalyst passing over this region to effectively pre-strip this catalyst before it enters a stripping section.

Apparatus and process for separating gases from catalyst

A fluid catalytic cracking (FCC) process for cracking multiple feedstocks in a FCC apparatus comprising a first set of feed distributors having first distributor tips and a second set of feed distributors having second distributor tips is provided. A first feed is injected into the riser from first distributor tips. A second feed is injected into the riser from second distributor tips. The first distributor tips and the second distributor tips are positioned at different radii in the riser. The first feed and the second feed are cracked in the riser in the presence of an FCC catalyst to provide a cracked effluent stream. The first distributor tips and the second distributor tips are located into a region of lower catalyst density and a region of higher catalyst density respectively in the riser.

Fluid catalytic cracking process for cracking multiple feedstocks

This present disclosure relates to apparatuses for methylation of aromatics in an aromatics complex for producing a xylene isomer product. More specifically, the present disclosure relates to the use of riser slip reduction technology to improve the methanol feed and catalyst contacting which will improve the product yield rate.

Apparatuses for mixing of staged methanol injection

A counter-current catalyst regenerator with at least two stages of counter-current contact along with a regenerator riser is proposed. Each stage may comprise a permeable barrier that allows upward passage of oxygen-containing gas and downward passage of coked catalyst into each stage, but inhibits upward movement of catalyst to mitigate back mixing and approximate true counter-current contact and efficient combustion of coke from catalyst. The regenerator riser may provide a passage to transport the catalyst and may serve as a secondary stage for coke combustion to provide the regenerated catalyst.

FCC counter-current regenerator with a regenerator riser

A process and apparatus for combusting coke from catalyst two stages is disclosed. Catalyst and flue gas from a lower chamber ascends to an upper chamber to be roughly separated by swirl ducts extending from a combustion conduit. The swirl ducts may discharge into a container in the upper chamber.

Compact two-stage regenerator and process for using

Process for using a compact two-stage regenerator

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Northbrook, IL, United States of America

Lev Davydov