Federal-Mogul Corporation

Tenneco Gmbh

La Corporation De L'ecole Polytechnique De Montreal

T&n Technology Limited

Brico Engineering Limited

Corporation De L'ecole Polytechnique De Montreal

Federal-Mogul Sintered Products Limited

Leslie John Farthing

Denis B Christopherson, Jr

Philippe Beaulieu

Todd Schoenwetter

Gilles L'Esperance

Jeremy Koth

Gilles L'Espérance

Charles G Purnell

Paritosh Maulik

John David Holme

Robert Alan Wordsworth

Jens Wellmann

David Holme

Jeremy Raymond Koth

Denis Boyd Christopherson

Phillipe Beaulieu

Jr Denis B Christopherson

A powder metal composition for high wear and temperature applications is made by atomizing a melted iron based alloy including 3.0 to 7.0 wt. % carbon; 10.0 to 25.0 wt. % chromium; 1.0 to 5.0 wt. % tungsten; 3.5 to 7.0 wt. % vanadium; 1.0 to 5.0 wt. % molybdenum; not greater than 0.5 wt. % oxygen; and at least 40.0 wt. % iron. The high carbon content reduces the solubility of oxygen in the melt and thus lowers the oxygen content to a level below which would cause the carbide-forming elements to oxidize during atomization. The powder metal composition includes metal carbides in an amount of at least 15 vol. %. The microhardness of the powder metal composition increases with increasing amounts of carbon and is typically about 800 to 1,500 Hv50.

Powder metal material for wear and temperature resistance applications

A bushing formed of different alloys selected to accommodate different operating conditions is provided. For example, the bushing could include an iron-based alloy in a portion of the bushing exposed to lower temperatures, and a cobalt-based alloy in a portion of the bushing exposed to higher temperatures. The first and second alloys could be axially or radially aligned. The iron based alloy includes 10 to 30 wt % Cr, 0 to 21 wt % Ni, 0 to 10 wt % Mo, 0 to 5 wt % W, 0 to 3 wt % C, 0 to 4 wt % V, 0 to 20 wt % Co, and a balance of Fe; and the cobalt based alloy includes 10 to 30 wt % Cr, 5 to 21 wt % Ni, 0 to 10 wt % Mo, 0 to 10 wt % W, 0 to 3 wt % V, 0.5 to 3 wt % C, and a balance of Co.

Multi-layered sintered bushings and bearings

Method for producing powder metal compositions for wear and temperature resistance applications

A powder metal material comprises pre-alloyed iron-based powder including carbon present in an amount of 0.25 to 1.50% by weight of the pre-alloyed iron-based powder. Graphite is admixed in an amount of 0.25 to 1.50% by weight of the powder metal material. The admixed graphite includes particles finer than 200 mesh in an amount greater than 90.0% by weight of the admixed graphite. Molybdenum disulfide is admixed in an amount of 0.1 to 4.0% by weight of the powder metal material, copper is admixed in an amount of 1.0 to 5.0% by weight of the powder metal material, and the material is free of phosphorous. The powder metal material is then compacted and sintered at a temperature of 1030 to 1150&#xb0; C. At least 50% of the admixed graphite of the starting powder metal material remains as free graphite after sintering.

Iron-based sintered powder metal for wear resistant applications

Method for producing powder metal compositions for wear and temperature resistance applications and method of producing same

A thermal spray powder is provided for use in a thermal spray technique, such as flame spraying, plasma spraying, cold spraying, and high velocity oxygen fuel spraying (HVOF). The thermal spray powder is formed by water or gas atomization and comprises 3.0 to 7.0 wt. % carbon, 10.0 to 25.0 wt. % chromium, 1.0 to 5.0 wt. % tungsten, 3.5 to 7.0 wt. % vanadium, 1.0 to 5.0 wt. % molybdenum, not greater than 0.5 wt. % oxygen, and at least 40.0 wt. % iron, based on the total weight of the thermal spray powder. The thermal spray powder can be applied to a metal body, such as a piston or piston ring, to form a coating. The thermal spray powder can also provide a spray-formed part.

Thermal spray applications using iron based alloy powder

A powder metal steel alloy composition for high wear and temperature applications is made by water atomizing a molten steel alloy composition containing C in an amount of at least 3.0 wt %; at least one carbide-forming alloy element selected from the group consisting of: Cr, V, Mo or W; an O content less than about 0.5 wt %, and the balance comprising essentially Fe apart from incidental impurities. The high carbon content reduces the solubility of oxygen in the melt and thus lowers the oxygen content to a level below which would cause the carbide-forming element(s) to oxidixe during water atomization. The alloy elements are thus not tied up as oxides and are available to rapidly and readily form carbides in a subsequent sintering stage. The carbon, present in excess, is also available for diffusing into one or more other admixed powders that may be added to the prealloyed powder during sintering to control microstructure and properties of the final part.

Powdered metal alloy composition for wear and temperature resistance applications and method of producing same

Powder metal compositions for wear and temperature resistance applications and method of producing same

A most preferred composition for the mixture, prior to sintering into an article (ideally a valve seat insert), is as follows: 35% hard phase, 65% matrix (excepting incidental impurities), the hard phase component being 2.2% C, 29.1% Cr, 4.9% Co, 5.3% Ni, 20.2% W with the balance being Fe and allowing less than 2% for one or more machinability aids and solid lubricants, and the matrix component being one of a high chrome steel powder (e.g. 18% Cr, 1% Ni, 2.5% Mo, balance Fe), a low alloy steel powder (3% Cu, 1% C, balance Fe; 3% Cr, 0.5% Mo, 1% C, balance Fe; 4% Ni, 1.5% Cu, 0.5% Mo, 1% C, balance Fe; 4% Ni, 2% Cu, 1.4% Mo, 1% C, balance Fe), or a tool steel powder (5% Mo, 6% W, 4% Cr, 2% V, 1% C, balance Fe), or a low-alloy steel powder as above but which issued in conjunction with a copper infiltration process during sintering.

Powder metallurgy composition

Method of making a sintered article

A method of making a siliconized silicon carbide article by

Manufacture of silicon carbide articles

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Rugby, United Kingdom

Leslie John Farthing