Wenzhou Hongfeng Electrical Alloy Co., Ltd

Shanghai Hiwave Composite Materials Co., Ltd.

Lesheng Chen

Xiao Chen

Gengxin Qi

Chengfa Mu

Yuhang Chen

Pengpeng Wang

Minhua Shen

A preparation method of an electrical contact material includes steps of: adopting chemical plating to cover nickel coating on aquadag or metallic oxide, then covering with silver coating, and forming Ag&#x2014;Ni&#x2014;C or Ag&#x2014;Ni&#x2014;MeO core-shell structure, which improves interface wettability of aquadag, metallic oxide and silver matrix, and removes the adverse effect on the electrical contact material mechanical property due to bad interface wettability in conventional powder metallurgy method. What is important is that the silver in intermediate composite particles is replaced by nickel coating, thus reduce the silver use level. The main function of silver coating is to improve inoxidizability of composite particles, sintering granulation property and the deformability during the manufacturing process of intermediate composite particles, thus improve the technological property.

Preparation method of electrical contact material

A method of preparing silver-based oxide electrical contact materials with fiber-like arrangement, includes the following steps of: (1) uniformly mixing the silver-metal alloy powders and graphite powders and then ball-milling; (2) internally oxidizing the ball-milled powders; (3) sieving; (4) placing the sieved powders and the matrix powders into the powder mixer for mixing; (5) cold-isostatically pressing; (6) sintering; (7) hot-pressing; and (8) hot-extruding, thereby obtaining the silver-based oxide electrical contact material with fiber-like arrangement. The method of the present invention can obtain the silver-based oxide electrical contact material having neat fiber-like arrangement with no specific requirement on processing deformation, plasticity and ductility of the reinforcing phase. The production process in this method is simple and is easy to operate. Besides, there is no particular requirement on the equipment. The method greatly improves the performance of contact materials in aspects of resistance to welding and arc erosion, conductivity, and processing performance.

Method of preparing silver-based oxide electrical contact materials with fiber-like arrangement

A method of preparing silver-based electrical contact materials with directionally arranged reinforcing particles includes steps of: (1) preparing composite powders with Ag coating on the reinforcing phase by chemical plating coating; (2) granulating; (3) placing the granulated powders and the matrix silver powders into the powder mixer for mixing; (4) cold-isostatically pressing; (5) sintering; (6) hot-presssing; (7) hot-extruding, thereby obtaining the reinforcing silver-based electrical contact materials with directionally arranged particles. Regardless of the size of reinforcing particles, the present invention can obtain particle-reinforced silver-based materials with excellent electrical performance. The process is simple and easy to operate, and places no special requirements on the equipment. Furthermore, the resistance to welding and arc erosion, and the conductivity of the material prepared by the present invention can be greatly improved. Moreover, the processing performance is excellent.

Method of preparing silver-based electrical contact materials with directionally arranged reinforcing particles

In the present invention, a method of preparing Ag-based oxide contact materials with directionally arranged reinforcing particles is disclosed, comprising steps of: a) preparing evenly dispersed composite powders by chemical co-precipitation method combining with roasting, b) granulating the composite powders by high energy ball milling, and sieving the powders, c) mixing the powders and Ag matrix in a powder mixing machine, d) cold isostatic pressing, e) sintering, f) hot-pressing, g) hot-extruding to obtain Ag-based oxide contact materials with directionally arranged reinforcing particles. This method can obtain particle reinforced Ag-based material with good electrical performance even when the reinforced (oxide) particles are very small. This method is simple, easy to operate, and does not require special equipment. The resistance to welding and arc erosion, electric conductivity and the processability of the material prepared through this present invention can be greatly improved.

Method of preparing Ag-based oxide contact materials with directionally arranged reinforcing particles

A method for preparing silver-based electrical contact materials with fiber-like arrangement of reinforcing nanoparticles includes (1) uniformly mixing reinforcement powders and silver matrix powders for ball milling; (2) pouring the obtained composite powders and silver matrix powders into a powder mixing machine for powder mixing; (3) cold isostatic pressing; (4) sintering; (5) hot pressing; and (6) hot extruding to obtain silver-based electrical contact materials with fiber-like arrangement of reinforcing nanoparticles. The method of the present invention can obtain silver-based electrical contact materials with fiber-like arrangement of reinforcing nanoparticles with no specific requirement on processing deformation, and the plasticity and ductility of the reinforcing phase. Furthermore, it has simple processes, low cost and no particular requirements on the equipment. Contact materials prepared by the present method have good resistance to welding and arc erosion, conductivity and a greatly enhanced processing performance.

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Yueqing, China

Lesheng Chen