Corning Incorporated

Leonard Gerard Wamboldt

Gary Allen Hart

Jue Wang

Robin Merchant Walton

Jason Scott Ballou

Frederick J Gagliardi

Timothy R Soucy

Robert Sabia

John T Keech

Jean-Francois Oudard

Kenneth Smith Woodard

Leena Kumari Sahoo

Joseph Charles Crifasi

James Scott Sutherland

Robert Gerald Benson

Jeffry John Santman

Bruce Hildreth Myrick

George Paul Lindberg

James Thomas McCann

Joseph Francis Washer

Yongli Xu

An optical element can include a substrate comprising a Group VIA or fluoride-based non-oxide material and an adhesion layer disposed directly on the substrate. An anti-reflective coating stack is disposed directly on the adhesion layer. Methods for forming an optical element are also provided. The density and stress of the adhesion layer and layers of the anti-reflective coating stack are controlled to provide corrosion-resistant coatings on Group VIA or fluoride-based non-oxide substrates. Preferred substrate materials are materials that exhibit high transparency in the infrared.

Corrosion-resistant coatings for IR-transmitting substrates

An optical element includes an optical block constructed of a first material having a % transmission of at least 50% throughout a spectral range of 300 nm to 2700 nm through at least a thickness of the optical block. The optical block comprises a surface. A grating layer constructed of a second material is disposed on the surface of the optical block, the grating layer comprising a second surface that is directly in contact with the surface of the optical block and a first surface comprising a plurality of diffraction features forming a diffraction grating.

Optical elements including hard oxide bodies and grating layers and method for making the same

According to one embodiment, a method for producing a coated glass article may include applying an anti-reflective coating onto a glass substrate. The glass substrate may include a first major surface, and a second major surface opposite the first major surface. The anti-reflective coating may be applied to the first major surface of the glass substrate. A substrate thickness may be measured between the first major surface and the second major surface. The glass substrate may have an aspect ratio of at least about 100:1. The coated glass article may have a reflectance of less than 2% for all wavelengths from 450 nanometers to 700 nanometers. The anti-reflective coating may include one or more layers. The cumulative layer stress of the anti-reflective coating may have an absolute value less than or equal to about 167,000 MPa nm.

Coated glass articles and processes for producing the same

A support for optical elements is described. The support includes a base substrate with high specific stiffness and a finishing layer. The base substrate is a non-oxide ceramic material, preferably a carbide, such as boron carbide or silicon carbide. The finishing layer is preferably Ge or an alloy of Al and Si. The finishing layer is or is capable of being processed to provide a surface with low finish. Low finish is achieved by diamond turning or polishing the finishing material. The finishing layer has a coefficient of thermal expansion similar to the coefficient of thermal expansion of the base substrate. The optical element optionally includes a reflective stack on the finishing layer.

Reflective optical element

A highly reflective mirror for use in the wavelength range of 0.300 &#x3bc;m to 15 &#x3bc;m includes a substrate, a first interface layer, a reflective layer, a second interface layer, a plurality of tuning layers including a combination of a low index material and a high index material wherein the high index material is HfO, and a protective layer. The highly reflective mirror has a reflectivity of at least 90% over the wavelength range of 335 nm to 1000 nm at an angle of incidence (AOI) of 45&#xb0;.

Extending the reflection bandwith of silver coating stacks for highly reflective mirrors

The disclosure is directed to a highly reflective multiband mirror that is reflective in the VIS-NIR-SWIR-MWIR-LWIR bands, the mirror being a complete thin film stack that consists of a plurality of layers on a selected substrate. In order from substrate to the final layer, the mirror consists of (a) substrate, (b) barrier layer, (c) first interface layer, (d) a reflective layer, (e) a second interface layer, (f) tuning layer(s) and (g) a protective layer. In some embodiments the tuning layer and the protective layer are combined into a single layer using a single coating material. The multiband mirror is more durable than existing mirrors on light weight metal substrates, for example 6061-Al, designed for similar applications. In each of the five layer types methods and materials are used to process each layer so as to achieve the desired layer characteristics, which aid to enhancing the durability performance of the stack.

Enhanced, durable silver coating stacks for highly reflective mirrors

A high stiffness substrate for optical elements is described. The substrate includes a graphite finishing layer and a non-oxide ceramic base substrate. The non-oxide ceramic base substrate is preferably a carbide, such as boron carbide or silicon carbide. The graphite finishing layer may include a surface with low finish. Low finish may be achieved by diamond turning the graphite surface. The graphite finishing layer may be joined to the non-oxide base ceramic with a solder. A supplemental finishing layer may be formed on the graphite finishing layer. A reflective stack may be formed on the graphite or supplemental finishing layer. Methods for making the substrate are also described.

Reflective optical element with high stiffness substrate

A method for coating substrates is provided. The method includes diamond turning a substrate to a surface roughness of between about 60 &#x212b; and about 100 &#x212b; RMS, wherein the substrate is one of a metal and a metal alloy. The method further includes polishing the diamond turned surface of the substrate to a surface roughness of between about 10 &#x212b; and about 25 &#x212b; to form a polished substrate, heating the polished substrate, and ion bombarding the substrate with an inert gas. The method includes depositing a coating including at least one metallic layer on the ion bombarded surface of the substrate using low pressure magnetron sputtering, and polishing the coating to form a finished surface having a surface roughness of less than about 25 &#x212b; RMS using a glycol based colloidal solution.

Enhanced performance metallic based optical mirror substrates

The disclosure is directed to a highly reflective multiband mirror that is reflective in the VIS-NIR_SWIR-MWIR-LWIR bands, the mirror being a complete thin film stack that consists of a plurality of layers on a selected substrate. In order from substrate to the final layer, the mirror consists of (a) substrate, (b) barrier layer, (c) first interface layer, (d) a reflective layer, (e) a second interface layer, (f) tuning layer(s) and (g) a protective layer. In some embodiments the tuning layer and the protective layer are combined into a single layer using a single coating material. The multiband mirror is more durable than existing mirrors on light weight metal substrates, for example 6061-Al, designed for similar applications. In each of the five layer types methods and materials are used to process each layer so as to achieve the desired layer characteristics, which aid to enhancing the durability performance of the stack.

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Sunderland, MA, United States of America

Leonard Gerard Wamboldt