Milwaukee Electric Tool Corporation

Leonard F Mikat-Stevens

Jacob Paul Schneider

Jacob N Zimmerman

Marcus Wechselberger

David C Graf

Troy Charles Thorson

Beth E Cholst

David A Bierdeman

Nathan Bandy

Mackenzie J Nick

Mitchell T Neuhoff

Travis W Leathrum

Jason M Julius

Mark C Hughes

Rosalie C Phillips

Evan Brown

Connor M Temme

Andrew J Weber

Bryan C Ward

Coby A Nettleton

Alex D Servais

Casey Bonath

Andrew R Palm

John M Jubeck

Daniel J Sheridan

Kevin K Taylor

Yan Qiang Li

Eric R Albrecht

Connor Temme

An impact tool includes a housing including a front housing coupled to a motor housing portion, a motor supported within the motor housing portion, a battery pack supported by the housing for providing power to the motor, the battery pack having a nominal capacity of five Amp-hours and a nominal output voltage of at least 18-Volts, and a drive assembly supported within the housing and configured to convert continuous torque from the motor to consecutive rotational impacts upon a workpiece capable of developing at least 1,700 ft-lbs of fastening torque. The drive assembly includes a camshaft driven by the motor for rotation about an axis, an anvil extending from the front housing, and a hammer configured to reciprocate along a travel portion of the camshaft between a rearmost position and a forwardmost position to deliver rotational impacts to the anvil in response to rotation of the camshaft.

High torque impact tool

A powered fastener driver includes a driver blade and a drive unit having an output shaft for providing torque to move the driver blade from the bottom-dead-center position toward the top-dead-center position. A rotary lifter is engageable with the driver blade and configured to receive torque from the output shaft of the drive unit in a first rotational direction for returning the driver blade from the bottom-dead-center position toward the top-dead-center position. A kickout arrangement is defined between the lifter and the output shaft and configured to permit limited movement of the lifter relative to the output shaft between a first position and a second position. The kickout arrangement having a curvilinear slot defined in the rotary lifter in which a portion of the output shaft is received. Movement of the rotary lifter from the first position toward the second position causes the slot to move relative to the output shaft, while the output shaft remains within the slot.

Lifter mechanism for a powered fastener driver

A fastener driver includes an outer cylinder having a cylindrical first end and an opposite, second end, an inner cylinder positioned within the outer cylinder, a moveable piston positioned within the inner cylinder, and a driver blade attached to the piston and movable therewith between a top-dead-center position and a bottom-dead-center position along a drive axis. The outer cylinder defining a longitudinal axis and a storage chamber configured to be filled with pressurized gas. The inner cylinder being in communication with the pressurized gas within the storage chamber. A frame has first end adjacent the cylindrical first end of the outer cylinder and a second end extending outward from the cylindrical first end of the outer cylinder in the direction of the longitudinal axis. The frame is integrally formed with the outer cylinder as a single piece and a nosepiece supported by the frame.

Powered fastener driver

A fastener driver includes a cylinder, a moveable piston positioned within the cylinder, and a driver blade attached to the piston and movable therewith between a top-dead-center (TDC) position and a bottom-dead-center (BDC) position. The driver blade including a body and a plurality of teeth extending therefrom. A lifter is operable to move the driver blade from the BDC position toward the TDC position. The lifter including a plurality of lugs engageable with the teeth of the driver blade when moving the driver blade from the BDC position toward the TDC position. The body of the driver blade has a first thickness and at least a first of the teeth has a second thickness that is greater than the first thickness and the first tooth has a stepped configuration relative to the body.

A fastener driver includes a housing defining a head portion and a handle portion, a drive mechanism positioned within the housing, and a firing mechanism. The firing mechanism includes a piston, a driver blade attached to the piston, a biasing member having a first end supported within the piston and a second end supported by the head portion, and a damper positioned between the firing mechanism and the head portion of the housing. The damper configured to attenuate one or more of noise or vibration from the firing mechanism as the driver blade moves from the top dead center position toward the bottom dead center position.

A powered fastener driver includes a driver blade movable from a top-dead-center (TDC) position to a bottom-dead-center (BDC) position for driving a fastener into a workpiece and a drive unit for providing torque to move the driver blade from the BDC position toward the TDC position. A kickout arrangement is at least partially defined by an outer surface on one of a torque output member and a torque input member and an aperture formed in the other of the torque output member and the torque input member in which the outer surface is received. The kickout arrangement configured to permit limited rotation of the torque output member relative to the torque input member between a first position and a second position.

A powered fastener driver includes a driver blade movable from a top-dead-center position to a bottom-dead-center position for driving a fastener into a workpiece, a drive unit for providing torque to move the driver blade toward the top-dead-center position, and a rotary lifter engageable with the driver blade. The lifter having a body and a drive pin coupled to the body. A roller is positioned on the drive pin and engages with a tooth of the driver blade when moving the driver blade from the bottom-dead-center position toward the top-dead-center position. The roller includes a first engagement section that receives an end portion of the tooth and a second engagement section. An engagement member engages the second engagement section for aligning the first engagement section of the roller with the end portion of the tooth to facilitate meshing between the end portion of the tooth and the roller.

An impact tool includes a housing including a motor housing portion and a front housing coupled to the motor housing portion, a motor supported within the motor housing portion, a battery pack supported by the housing for providing power to the motor, and a drive assembly supported within the housing and configured to convert continuous torque from the motor to consecutive rotational impacts upon a workpiece capable of developing at least 1,700 ft-lbs of fastening torque. The drive assembly includes a camshaft driven by the motor for rotation about an axis, an anvil extending from the front housing, and a hammer configured to reciprocate along a travel portion of the camshaft between a rearmost position and a forwardmost position to deliver rotational impacts to the anvil in response to rotation of the camshaft.

A fastener driver includes a housing defining a head portion and a handle portion, a drive mechanism positioned within the housing, and a firing mechanism. The firing mechanism includes a primary guide member supported within the head portion of the housing, a secondary guide member spaced from the primary guide member and supported within the head portion of the housing, a piston slidable along the primary guide member and the secondary guide member, a driver blade attached to the piston and configured to be movable along a drive axis, and a biasing member configured to move the piston and the driver blade from a top dead center (TDC) position toward a bottom dead center (BDC) position. A lifter assembly is operated by the drive mechanism to return the piston and the driver blade towards the TDC position, against the bias of the biasing member.

An impact tool and a hammer. The impact tool includes a housing, a motor supported within the housing, an anvil extending from the housing, and a drive assembly configured to convert a continuous rotational input from the motor to intermittent applications of torque to the anvil. The drive assembly includes a camshaft driven by the motor and a hammer configured to reciprocate along the camshaft. The hammer includes a core coupled to the camshaft and a sleeve coupled to the core.

Two-piece hammer for impact tool

A powered fastener driver includes a driver blade movable from a top-dead-center position to a bottom-dead-center position for driving a fastener into a workpiece, a drive unit for providing torque to move the driver blade toward the top-dead-center position, and a rotary lifter engageable with the driver blade. The rotary lifter having a body and a drive pin coupled to the body. A roller is rotatably coupled to the drive pin and includes a non-cylindrical outer peripheral surface defining a plurality of engagement sections. A tooth of the driver blade is configured to engage one of the engagement sections when moving the driver blade from the bottom-dead-center position toward the top-dead-center position.

An impact tool includes a housing extending along a longitudinal axis, the housing including a motor housing portion and a front housing coupled to the motor housing portion, a motor supported within the motor housing portion, and a drive assembly supported within the housing. The drive assembly includes a camshaft driven by the motor for rotation about an axis, an anvil extending from the front housing, and a hammer configured to reciprocate along a travel portion of the camshaft between a rearmost position and a forwardmost position to deliver rotational impacts to the anvil in response to rotation of the camshaft. An axial distance between the forwardmost position and the rearmost position of the hammer is at least 20.75 millimeters, and the travel portion of the camshaft has a diameter of at least 25 millimeters.

Growing community of inventors

Milwaukee, WI, United States of America

Leonard F Mikat-Stevens