Pratt & Lambert, Inc.

Pierce & Stevens Corporation

Leon E Wolinski

George E Melber

Peter D Berezuk

William A Oswald

Richard G Riebling

Arthur R Endress

John H Edholm

David W Teloh

Microsphere wet cake is mixed with a surface barrier coating effective to prevent agglomeration and surface bonding of the microspheres, and removing water by drying with continuous mixing at high shear. In a subsequent step, by the control of the application of heat and balancing temperature and low shear mixing, it is possible to also control expansion of the microspheres. The surface barrier coating in the present invention is any one of a wide diversity of materials which meet the requirements of the intended function, i.e., to prevent the agglomeration of the microspheres during the process. Suitable materials include, by way of example, dry inorganic pigments or filler materials, and the like, and related organic materials.

Thermoplastic microspheres

Process for making dry microspheres

Enhanced hiding power for opacifiers in paints, inks, and other coatings is provided by employing the opacifiers, such as TiO.sub.2, ZnO, talc, CaCo.sub.3, and the like, adhered to or embedded in the surface of thermoplastic microspheres. The composite opacifier-microsphere material is readily formed with a preselected specific gravity, so that there is little tendency for the material to separate. In addition, the composite behaves in the coating as a opacifier-air interface, having a very high difference in refractive indices, and exceptional hiding power. The high volume to weight ratio of the composite affords very attractive economic advantages, effectively reducing the weight proportion of opacifiers required in the formulations, and other related advantages.

Coating media containing low density composite opacifiers

Preparation of opacifier intermediates

Opacifiers for paints and coatings

Film forming binders containing low density composite opacifiers

Enhanced hiding power for opacifiers in paints, inks, and other coatings is provided by employing the opacifiers, such as TiO.sub.2, ZnO, talc, CaCO.sub.3, and the like, adhered to or embedded in the surface of thermoplastic microspheres. The composite opacifier-microsphere material is readily formed with a preselected specific gravity, so that there is little tendency for the material to separate. In addition, the composite behaves in the coating as a opacifier-air interface, having a very high different in refractive indices, and exceptional hiding power. The high volume to weight ratio of the composite affords very attractive economic advantages, effectively reducing the weight proportion of opacifiers required in the formulations, and other related advantages.

Methods for preparing opaque coatings and applying the same

Enhanced hiding power for opacifiers in paints, inks, and other coatings is provided by employing the opacifiers, such as TiO.sub.2, ZnO, talc, CaCo.sub.3, and the like, adhered to or embedded in the surface of thermoplastic micorspheres. The composite opacifier-microsphere material is readily formed with a preselected specific gravity, so that there is little tendency for the material to separate. In addition, the composite behaves in the coating as a opacifier-air interface, having a very high difference in refractive indices, and exceptional hiding power. The high volume to weight ratio of the composite affords very attractive economic advantages, effectively reducing the weight proportion of opacifiers required in the formulations, and other related advantages.

Low density composite opacifiers

Microsphere wet cake is mixed with a processing aid efective to prevent agglomeration and surface bonding of the microspheres, and thereafter removing water by drying with continuous mixing, optionally also under reduced pressure, i.e. vacuum drying. By the control of the application of heat and balancing temperature and the mixing, and optionally also the reduced pressure, it is possible to also control expansion of the microspheres from substantially none to substantially theoretical limits of expansion. The processing aid in the present invention is any one of a wide diversity of materials which meet the requirements of the intended function, i.e., to prevent the agglomeration of the microspheres during the process. Suitable materials include, by way of example, dry inorganic pigments or filler materials, and the like, and related organic materials.

Syntactic polymer foam compositions containing microsphere fillers

Microsphere wet cake is mixed with a processing aid effective to prevent agglomeration and surface bonding of the microspheres, and thereafter removing water by drying with continuous mixing, optionally also under reduced pressure, i.e. vacuum drying. By the control of the application of heat and balancing temperature and the mixing, and optionally also the reduced pressure, it is possible to also control expansion of the microspheres from substantially none to substantially theoretical limits of expansion. The processing aid in the present invention is any one of a wide diversity of materials which meet the requirements of the intended function, i.e. to prevent the agglomeration of the microspheres during the process. Suitable materials include, by way of example, dry inorganic pigments or filler materials, and the like, and related organic materials.

Microsphere wet cake is mixed with a processing aid effective to prevent agglomeration and surface bonding of the microspheres, and thereafter removing water by drying with continuous mixing, optionally also under reduced pressure, i.e. vacuum drying. By the control of the application of heat and balancing temperature and the mixing, and optionally also the reduced pressure, it is possible to also control expansion of the microspheres from substantially none to substantially theoretical limits of expansion. The processing aid in the present invention is any one of a wide diversity of materials which meet the requirements of the intended function, i.e., to prevent the agglomeration of the microspheres during the process. Suitable materials include, by way of example, dry inorganic pigments or filler materials, and the like, and related organic materials.

Composition and process for drying and expanding microspheres

Non-toxic tertiary amines having very low vapor pressures and substantially insolubility in water and fats are employed as free radical catalyst activators for adhesive compositions comprising polyurethane polymers or elastomers dissolved in an addition polymerizable combination of an acrylic or methacrylic monomer, a copolymerizable monomer containing a free carboxylic acid group and a non-activated free radical polymerization catalyst.

Non-toxic activators for adhesive compositions

A peroxy catalyst activator is dissolved in a methyl methacrylate, ethyl methacrylate or styrene lacquer containing, in addition, an adhesion promotor, e.g., an acrylic or methacrylic compound such as the carboxylic acids, amides esters having in the ester moiety amino groups or epoxy groups. The lacquer comprises a copolymer of the monomers dissolved in a volatile liquid solvent such as a mixture of toluene and isopropanol. In use, the lacquer containing the activator is applied to at least one of two substrates and allowed to dry. Thereafter, an adhesive composition containing peroxy catalyst is applied to at least one substrate and both substrates are brought into contact and held until the adhesive bond is formed. The lacquer acts to seal porous substrates and permits the cure to take place rapidly without air inhibition. It forms a surface which retains its activity over a long time period, running into years. Thus, component parts may be coated with the lacquer and stored until needed.

Peroxy-free methacrylate lacquer and adhesive method employing same

Non toxic activators for adhesive compositions

A process for improving the processability of high molecular weight neoprene polymers which comprises treating a solution of said polymers in an organic solvent with an organic peroxide at room temperature in the presence of oxygen to reduce the molecular weight of said neoprene and lower the viscosity of said solution.

Growing community of inventors

Cheektowaga, NY, United States of America

Leon E Wolinski