Owens Corning Composites Sprl

Ocv Intellectual Capital, LLC

Leon Charlier

Luc J L Brandt

Luc J Brandt

A method for filling a muffler with a fibrous material is disclosed. The muffler includes partitions which form a first chamber and second chamber, and a first muffler pipe having an outlet end. A filling aperture at one end of the second muffler pipe is positioned in the first muffler chamber. The second muffler pipe has a filling sleeve therein, the filling sleeve having a filling discharge opening that coordinates with the filling aperture of the second muffler pipe. The first muffler chamber is filled with fibrous material by applying a vacuum source to the first muffler pipe, which draws the fibrous material through the filling aperture. The filling aperture of the second muffler pipe is then positioned into the second muffler chamber, and the second muffler chamber is filled in the same manner as the first muffler chamber. The filling sleeve is then removed from the second muffler pipe.

Method for filling a muffler cavity

A process is provided for filling a muffler shell with fibrous material. It comprises the step of providing a muffler shell comprising one or more muffler shell outer parts which define an internal cavity and an internal structure adapted to extend at least part way through the shell internal cavity and having one or more openings adapted to communicate with the shell internal cavity. The process further comprises the step of providing a bag filled with fibrous material. The bag has a first side with one or more first perforations defining a first side total open area and a second side with either no perforations or one or more second perforations defining a second side total open area. The first open area is greater than the second open area. The process also comprises the steps of positioning the fibrous material-filled bag adjacent the internal structure such that the first side is nearest to the internal structure, and drawing a partial vacuum through the internal structure, the partial vacuum drawing the fibrous-filled bag inwardly towards the internal structure.

Muffler shell filling process and muffler filled with fibrous material

A process is provided for filling a muffler shell with fibrous material. The process involves providing a muffler shell comprising first and second muffler shell outer parts which define an internal cavity when coupled together and an internal structure adapted to extend at least part way through the shell internal cavity and having one or more openings communicating with the shell internal cavity. The process further comprises the steps of: providing a perforated tool having opposing first and second surfaces; providing a vacuum apparatus which is adapted to receive the perforated tool and apply a partial vacuum to the first surface of the tool; placing a sheet adjacent the second surface of the perforated tool; applying a partial vacuum to the first surface of the tool via the vacuum apparatus so as to draw the sheet against the tool second surface; placing the internal structure adjacent the tool; placing the first muffler shell outer part adjacent the tool such that the tool and the first part define a temporary inner cavity; feeding fibrous material into the temporary inner cavity; deactivating the vacuum apparatus; drawing a partial vacuum through the internal structure so as to draw the fibrous material and the sheet toward the internal structure; separating the first muffler shell outer part, the internal structure, the fibrous material and the sheet from the tool; and coupling the second muffler shell part to the first muffler shell part.

Muffler shell filling process, muffler filled with fibrous material and vacuum filling device

A process is provided for filling a muffler with fibrous material as well as a muffler filled with fibrous material. The process includes a first step of providing a muffler comprising a closed outer shell having an inner cavity and a perforated pipe. The perforated pipe has a first end portion with at least one fill opening. A second step comprises feeding fibrous material into the outer shell inner cavity through the at least one fill opening in the perforated pipe to form a fibrous product in the outer shell.

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Battice, Belgium

Leon Charlier