Western Digital (Fremont), Inc.

Lei Zhang

Yong Shen

Honglin Zhu

Yingjian Chen

Ut Tran

Yizhong Wang

Francis H Liu

Mark David Thomas

Danning Yang

Peng Luo

Luc Chung

Ki Sup Chung

Yingjiang Chen

A method and system for providing a perpendicular magnetic recording transducer are disclosed. The method and system include providing a metallic underlayer and providing an insulator, at least a portion of which is on the metallic underlayer. The method and system also include forming a trench in the insulator. The bottom of the trench is narrower than the top of the trench and includes a portion of the metallic underlayer. The method and system also include providing a nonmagnetic seed layer that substantially covers at least the bottom and sides of the trench. The method and system also include plating a perpendicular magnetic pole material on at least a portion of the seed layer and removing a portion of the perpendicular magnetic pole material. A remaining portion of the perpendicular magnetic pole material forms a perpendicular magnetic recording pole.

Method and system for providing perpendicular magnetic recording transducers utilizing a damascene approach

A method for providing a perpendicular magnetic recording transducer is described. The method and system include providing a metallic underlayer and providing an insulator, at least a portion of which is on the metallic underlayer. The method and system also include forming a trench in the insulator. The bottom of the trench is narrower than the top of the trench and includes a portion of the metallic underlayer. The method and system also include providing a nonmagnetic seed layer that substantially covers at least the bottom and sides of the trench. The method and system also include plating a perpendicular magnetic pole material on at least a portion of the seed layer and removing a portion of the perpendicular magnetic pole material. A remaining portion of the perpendicular magnetic pole material forms a perpendicular magnetic recording pole.

Method for manufacturing perpendicular magnetic recording transducers

A method for manufacturing a perpendicular magnetic recording transducer is described. A metallic underlayer, an insulator on the metallic underlayer, and a metal mask on the insulator are provided. The metal mask has an aperture therein. A trench is formed in the insulator. The trench's bottom is narrower than its top and includes part of the metallic underlayer. The top has a width of not more than 0.28 micron. A nonmagnetic seed layer that substantially covers at least the trench bottom and sides and that has a thickness of at least five hundred Angstroms is provided. A perpendicular magnetic pole material is plated on at least part of the seed layer. A CMP is performed, removing part of the perpendicular magnetic pole material. A remaining portion of the perpendicular magnetic pole material forms a perpendicular magnetic recording pole. The nonmagnetic seed layer is a stop layer for the CMP.

Method for manufacturing a perpendicular magnetic recording transducers

A method and system for providing a magnetic transducer having an air-bearing surface (ABS) are described. The magnetic transducer includes a base layer, a perpendicular magnetic recording (PMR) pole on the base layer, an additional pole, a write shield, a write gap between the PMR pole and a portion of the write shield, and coil(s) that energize at least the additional pole. The base layer includes a first portion proximate to the ABS and a second portion recessed from the ABS. The first portion is nonmagnetic, while the second portion is magnetic. The PMR pole has a first front portion proximate to the ABS. The additional pole has a second front portion recessed from the ABS. At least a portion of the additional pole resides between the PMR pole and write shield. At least a portion of the write gap resides on the front portion of the PMR pole.

Perpendicular magnetic recording head having a recessed magnetic base layer

A method for providing a perpendicular magnetic recording head includes providing a metal underlayer and forming a trench in the metal underlayer. The trench has a bottom and a top wider than the bottom. The method also includes providing a PMR pole. At least a portion of the PMR pole resides in the trench. The method also includes providing a write gap on the PMR pole and providing a top shield on at least the write gap.

Method for providing a perpendicular magnetic recording (PMR) head

A recording head comprises a write element, including a coil and a dynamic fly-height heater, and two electrical lapping guides. The head also comprises a number of bonding pads including a DFH bonding pad and a shared bonding pad both electrically connected to the dynamic fly-height heater. Each lapping guide defines a circuit between the shared bonding pad and a dedicated bonding pad and each includes a resistive element. The resistive elements of the two lapping guides can be vertically aligned to be used to control a lapping tilt angle when a bar of unfinished heads is lapped. After lapping, a channel is defined into the transducer of the recording head. Forming the channel can remove at least a portion of each lapping guide in order to break the electrical circuit of that guide.

Dual electrical lapping guides with common bonding pad

A method and system for providing a magnetic recording transducer are disclosed. The method and system include providing a metallic underlayer directly on a portion of an insulating layer. The method and system also include forming a perpendicular magnetic recording pole on the metallic underlayer. The perpendicular magnetic recording pole has a top, a bottom narrower than the top, and sides. The perpendicular magnetic recording pole has a pole removal rate. The method and system also include providing an insulator having an insulator removal rate. The insulator substantially surrounds at least the sides of the perpendicular magnetic recording pole. The metallic underlayer has a removal rate that is at least one of less than the insulator removal rate and substantially equal to the pole removal rate.

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San Jose, CA, United States of America

Lei Zhang