Corning Research & Development Corporation

Lei Yuan

Qi Wu

Scott Robertson Bickham

Joel P Carberry

Craig John Mancusi Ungaro

Randy LaRue McClure

Ming-Jun Li

Nicholas Francis Borrelli

Joseph Francis Schroeder, Iii

Davide Domenico Fortusini

Shawn Michael O'Malley

Jun Yang

Georges Roussos

Jinxin Huang

Jie Liu

Yu-Yen Huang

Ying Liu

The present disclosure relates to methods of assembling a lensed optical fiber array by printing in situ a lens onto each optical fiber of an optical fiber array with an ultrafast laser system where the lens can be shaped to the optical fiber end face to reduce pitch mismatch. In some embodiments, optical fiber(s) of the optical fiber array can be cleaved, and the lens can be shaped to the optical fiber end face to reduce pitch mismatch.

Laser printed lensed optical fibers and associated methods

The present disclosure relates to a process by which an optical fiber array is cleaved with a laser-cleaving apparatus. The coating material is stripped or removed from a section of an optical fiber array; a coated or ribbonized section of the optical fiber array is secured in a holder; the holder is aligned inside the laser-cleaving apparatus; the laser cleaves the stripped ends of the fibers in the optical fiber array; the laser-cleaved ends of the optical fibers are then mechanically separated to remove the free ends from the optical fibers in the optical fiber array, leaving a cleaved array of optical fibers. The cleaving process enables the optical fiber array to be cleaved at flexible locations along an optical fiber ribbon or optical fiber cable with no swelling, minimal cleave angle variation across the cores of the optical fibers, a controlled surface roughness of the optical fiber end-faces, and high process yield.

Laser-cleaving of an optical fiber array with controlled cleaving angle

The present disclosure relates to a process by which an optical fiber array or a single optical fiber is cleaved with a laser-cleaving apparatus. The coating material is stripped or removed from a section of an optical fiber array or single optical fiber; a coated or ribbonized section of the optical fiber array or the single optical fiber is secured in a holder; the holder is aligned inside the laser-cleaving apparatus; the laser cleaves the stripped ends of the fibers in the optical fiber array or the single optical fiber; the laser-cleaved ends of the optical fiber(s) are then mechanically separated to remove the free ends from the optical fibers in the optical fiber array or the single optical fiber, leaving a cleaved array of optical fibers or a single cleaved optical fiber. The cleaving process enables the optical fiber array or single optical fiber to be cleaved at flexible locations along an optical fiber ribbon, optical fiber, or optical fiber apparatus (e.g., cleaving can be performed close to a ferrule end face) with no swelling, minimal cleave angle variation across the cores of the optical fibers, a controlled surface roughness of the optical fiber end faces, and high process yield.

The present disclosure relates to a method of making a lensed connector in which a glass ferrule has holes within the body of the glass ferrule, and the glass ferrule is subsequently processed to form lens structures along the ferrule.

Method of making a lensed connector with photosensitive glass

Growing community of inventors

Painted Post, NY, United States of America

Lei Yuan