Westinghouse Electric Corporation

Thermo King Corporation

Lee W Burtner

Michael J Metala

William G Clark, Jr

Warren R Junker

Francis X Gradich

David A Chizmar

Bruce W Bevilacqua

Thomas E Arzenti

Robert P Vestovich

Harold P Johnson

Charles H Roth, Jr

William K Cullen

Michael F Fair

Richard J Jacko

Michael G Peck

Lawrence Galata

William C Clark, Jr

Richard J Makar

Both a system and method are provided for mapping the magnitude of residual compressive stresses over the surface of a ferromagnetic machine component, such as a valve ring of the type used in refrigeration compressors. The system includes an eddy current probe having a detection coil for emanating a fluctuating electromagnetic field that shallowly penetrates the surface of the valve ring or other ferromagnetic component, a probe circuit connected to the coil for both conducting a high frequency alternating electric current through the coil and detecting changes in the impedance in the coil, and a scanning mechanism having a turntable for supporting and rotating the component. A support arm positions the coil of the eddy current over a central portion of the valve ring while the ring is rotated by the turntable and changes in coil impedance are detected by the probe circuit. A microprocessor converts the fluctuations in the impedance detected by the eddy current probe circuit into residual stress values, and correlates these values with regular positions on the valve ring in order to generate a map of the residual surface stresses over the ring.

System and method for mapping residual surface stresses in a value ring

Both a system and a method are provided which allows an eddy current probe to accurately determine both the proximity and dimensions of non-conductive structures which are normally invisible to such probes. The system comprises a portable target medium that is movable into a known position with respect to the non-conductive structure, and that includes a conductive material that couples strongly with a fluctuating magnetic field, and a movable eddy current probe that emanates a fluctuating magnetic field and which generates a signal indicative of the magnitude of the interaction between the field and the portable target medium from which the distance between the two may be computed. The system may be used to determine the proximity of non-conductive structures such as plastic pipes that have been buried under ground, as well as the dimensions of such non-conductive structures. When the system is applied to measure the dimensions of such a structure, the portable target medium assumes a form that is flexibly conformable to one of the walls of the structure and which is placed in abutting relationship thereto. The eddy current probe is then scanned against an opposing wall of the structure, whereby the width of the structure may be computed by measuring the strength of the interaction between the probe and the medium. In addition to measuring the dimensions of non-conductive structures, the system may be used to measure the dimensions of non-magnetic structures when the target medium includes a strongly magnetic material.

System and method using portable wall engaging ferromagnetic particle

A method for monitoring the environment of a vessel provides a liquid (18) which may contain particles (20) in a vessel having containment walls (12), where a hollow member (26) such as a thin tube is inserted into the liquid near the containment walls, and the hollow member contains in it a robotic device (34), which can travel within the hollow member and which can emit and receive ultrasonic waves and electromagnetic fields, where both of the ultrasonic waves and electric fields can pass through the hollow member (26) to the containment walls (12), where the device: emits and receives low frequency ultrasonic waves to and from the containment walls (12) and high frequency ultrasonic waves to and from any particles (20), and emits electromagnetic fields to the containment walls (12) or their combination, where absorptions and reflections from the hollow member walls and the containment walls, and any particles present are measured and any current generated in the hollow member walls and the containment wall by the electromagnetic fields are measured, and then any differences are measured to determine flaws (24) in the hollow member and containment walls, and properties of any particles (20) in suspension.

Method and apparatus for monitoring the environment of a vessel

Both a system and a method are provided which allows an eddy current probe to accurately determine both the proximity and dimensions of non-conductive structures which are normally invisible to such probes. The system includes a portable target medium that is movable into a known position with respect to the non-conductive structure, and that includes a conductive material that couples strongly with a fluctuating magnetic field, and a movable eddy current probe that emanates a fluctuating magnetic field and which generates a signal indicative of the magnitude of the interaction between the field and the portable target medium from which the distance between the two may be computed. The system may be used to determine the proximity of non-conductive structures such as plastic pipes that have been buried under ground, as well as the dimensions of such non conductive structures.

System and method including a buried flexible sheet target impregnated

An apparatus for inspecting an item having grooves machined therein includes a main housing having longitudinal grooves formed in opposite sides thereof. The main housing defines an underside for contacting the item to be inspected. A carriage has opposite sides adapted for slidably engaging the longitudinal grooves in the main housing. A sensor is provided for inspecting the item. A mechanism is provided for connecting the sensor to the carriage such that the sensor extends beyond the underside of the main housing. The mechanism is adjustable so that the degree of extension of the sensor beyond the underside of the main housing may be controlled. A reference member is adjustably connected to, and extends from, the underside of the main housing for enabling the main housing to smoothly follow each groove.

Apparatus and method for inspecting an item having grooves machined

A system for determining the cross sectional profile of an object (24) having two opposed surfaces (26,28), includes:

Ultrasonic system for determining the profile of solid bodies

An apparatus and a method for remotely inspecting the interior walls of a cavity having a circular cross section that varies in diameter, such as the interior of a hollow tube plug. The apparatus has an eddy current probe head having a distal and proximal end, wherein the distal end engages the cavity walls, an elongated support assembly connected to the proximal end of the probe that is insertable within the cavity, a radial extender mechanism for radially extending and withdrawing the distal end of the probe with respect to the longitudinal axis of the support assembly, and a probe driving and delivery system for inserting the support assembly into the cavity and helically moving the probe head to inspect the cavity walls for discontinuities. In the method of the invention, the radial extender mechanism radially retracts the probe head within the support assembly when it is inserted through the cavity prior to the inspection operation in order to avoid mechanical interference, and then radially extends the probe head into engagement with the cavity walls. The probe driving and delivery system then helically moves the probe head across the cavity walls to scan the walls for discontinuities that indicate cracks.

System and method for inspecting metallic plugs in heat exchanger tubes

Both an apparatus and a method for simultaneously inspecting the walls of a tube with both ultrasonic and eddy current probes is disclosed herein. The apparatus generally comprises a cylindrical housing assembly insertable within the tube to be inspected, and a probe carrier rotatably mounted within and helically movable with respect to the housing. The probe carrier holds three ultrasonic probes for transmitting ultrasonic beams which are directly oriented radially, chordally, and axially with resepect to the longitudinal axis of the tube, as well as an eddy current probe for simultaneously inspecting the walls of the tube with electromagnetic lines of flux. The apparatus further includes a helical drive train formed from a lead screw assembly having a motor means, a drive shaft, and a drive sleeve for imparting a helical scanning motion to the probe carrier with respect to the housing. The interior of the drive sleeve is slidably engaged to the shaft which is in turn coupled to the output of the motor, while the outside of the drive sleeve is threadedly engaged to the interior of the housing. The probe carrier is in turn coupled to the drive sleeve. In the method of the invention, the data generated by the three eddy current probes is correlated with the data generated by the eddy current probe for each specific section of the tube, and displayed simultaneously to the system operator. The resulting complementary display of both ultrasonic and eddy current probe information allows the system operator to accurately determine the size, shape and nature of any flaws which may be present in the walls of the tube.

Apparatus and method for providing a combined ultrasonic and eddy

Both an apparatus and a method for simultaneously inspecting the walls of a tube with both ultrasonic and eddy current probes is disclosed herein. The apparatus generally comprises a cylindrical housing assembly insertable within the tube to be inspected, and a probe carrier rotatably mounted within and helically movable with respect to the housing. The probe carrier holds three ultrasonic probes for transmitting ultrasonic beams which are directly oriented radially, chordally, an axially with respect to the longitudinal axis of the tube, as well as an eddy current probe for simultaneously inspecting the walls of the tube with electromagnetic lines of flux. The apparatus further includes a helical drive train formed from a lead screw assembly having a motor means, a drive shaft, and a drive sleeve for imparting a helical scanning motion to the probe carrier with respect to the housing. The interior of the drive sleeve is slidably engaged to the shaft which is in turn coupled to the output of the motor, while the outside of the drive sleeve is threadedly engaged to the interior of the housing. The probe carrier is in turn coupled to the drive sleeve. In the method of the invention, the data generated by the three eddy current probes is correlated with the data generated by the eddy current probe for each specific section of the tube, and displayed simultaneously to the system operator. The resulting complementary display of both ultrasonic and eddy current probe information allows the system operator to accurately determine the size, shape and nature of any flaws which may be present in the walls of the tube.

An optical inspection system for tubular products utilizes a feeler for engaging the internal surface of the tube to be inspected and a miniature charge coupled device video camera for viewing the interface between the feeler and the tube. An image processing computer responsive to the output of the video camera produces information for rapidly assessing damage or distortion of the tube. The camera is pulled or pushed through the tube while continuously monitoring the optical contrast between the feeler and the tube wall. The camera image of the tube ID is fed to the image processing computer to determine and record changes in ID contour is a function of the axial position of the camera and feeler. These data in turn can be used in tubing life prediction considerations. The data may be analyzed manually if desired.

Optical profilometry system for tubular products

A gap measurement probe for measuring the gap between a tub and an antivibration bar in a steam generator includes a shaft and first and second sensors mounted on one end of the shaft. Each of the sensors includes a coil form having a first portion fastened to the shaft and having a second C-shaped portion surrounding a portion of the periphery of the shaft. A test coil is mounted on the second C-shaped portion of each of the coil forms and the test coils are arranged such that they extend about different portions of the circumference of the shaft so as to sense different portions of the circumference of the tube when the gap measurement probe is inserted in the tube. The coil forms are flexible and have a circumference which is sufficiently large to press the test coils against the inside of the tube to provide for accurate sensing. In addition, the shaft is preset with a C shape at the end on which the sensors are mounted, so that when the probe is inserted in a U-shaped tube, the probe is self-orienting in the U bend of the tube.

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Elizabeth Township, PA, United States of America

Lee W Burtner