Milliken + Co

LeAnne O Flack

David Edward Wenstrup

Thomas E Godfrey

Gregory Thompson

Edward F Lawrence

A flame resistant textile containing a plurality of warp yarns in a warp direction of the textile interwoven with a plurality of weft yarns in the weft direction approximately perpendicular to the warp direction. The warp yarns contain inherent FR polyester yarns having between about 1500 and 3500 ppm of a phosphorous based FR chemistry and the weft yarns contain polyester yarns. the textile contains more weft yarns by weight than warp yarns and wherein the FR textile contain about 1500 ppm or less of the phosphorous based FR chemistry.

Flame resistant textile

Provided herein is a non-stratified, or homogeneous, non-woven composite having (a) strength-imparting fibers of a relatively high denier and (b) binder fibers of a lower denier that adhere the composite together and that form a smooth, stiff skin on the outer surfaces of the composite. In one instance, the strength-imparting fibers are staple fibers and the binder fibers are bicomponent fibers having a low melt component. In a variation, the composite also contains a small percentage by weight (that is, less than 20%) of flame retardant fibers that impart flame resistant properties to the composite. Preferably, all of the fibers are comprised of the same polymeric material (e.g., polyester), so that the composite is recyclable. The resulting composite exhibits excellent flame retardance, strength, and stiffness, as well as having a smooth surface for attachment of a decorative fabric or other material. A process for manufacturing such composites is also provided.

Non-woven composite office panel

A non-woven material including first effect fibers, first binder fibers, second binder fibers, and optionally second effect fibers. The non-woven material has a first planar zone and a second planar zone. The first planar zone includes a greater concentration of first effect fibers and first binder fibers. The second planar zone includes a greater concentration of second effect fibers and second binder fibers. The first planar zone can include a first surface skin associated with the first planar zone on the exterior of the non-woven material, and a second surface skin associated with the second planar zone on the exterior of the non-woven material. The non-woven material has a woven, knitted, or non-woven layer added on either one or both sides of the non-woven material.

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Greer, SC, United States of America

LeAnne O Flack