The Whitaker Corporation

Amp LLC

Lawrence R Holbrook

Johannes C Bakermans

Jack F Dubbs

Brian J Stumm

A stamping and forming machine positively prevents slug pulling by stripping the slug off of the end of the punch as the punch is being withdrawn from the die opening after a blanking operation. This is accomplished by providing a die insert support in supporting contact with the die insert having an opening that is identical to the opening in the die insert, but that is rotationally or laterally displaced therefrom by a small amount. As the punch pushes a slug through the opening in the die insert, the slug encounters the displaced opening in the die insert support and is shifted slightly as it is forced into that opening by the punch. As the punch is withdrawn from the die insert opening, the shifted slug cannot return through the opening and is stripped off of the end of the punch.

Scrap handling in a blanking die

Flat stamped electrical contact device (2) has a contact edge (8,8') which extends from the first major surface (4) to the second major surface (6) of the device. The contact edge surface (8,8') is smooth for substantially its full width and does not have a fractured portion or a burr extending from the second major surface (6). The smooth straight surface is produced by steps of coining the opening produced during the initial punching operation at a location adjacent to the second major surface after the opening has been punched and then shaving the edge to produce the finished contact surface.

Punch and die apparatus for producing flat stamped contact devices

Stamping die for use with a punch to produce holes in strip material with the resulting production of a slug has a camming rib in the die opening. The rib prevents slug pulling when the punch returns from its extended position to its retracted position. The camming rib causes the slug to become wedged in the die opening and is effective to move the slug laterally in its own plane across the leading edge of the punch thereby overcoming any surface tension or other forces which might cause the slug to adhere to the face of the punch. The camming rib can be straight and extend parallel to the axis of the die opening if the die opening is not tapered. If the die opening has a slight taper, the camming rib is inclined thereby to cause movement of the slug across the face of the punch as the punch moves into the die opening.

Growing community of inventors

Jonestown, PA, United States of America

Lawrence R Holbrook