Ford Motor Company Limited

Ford Global Technolgoies, LLC

Lawrence Edward Ellis

John Edward Chancey

Larry Gerald Gargol

Srikanth Chinthagunta Reddy

Harold P Sears

James Todd Kloeb

Joseph Swithan Vanselous

A reusable, low investment tool for making parts is made by a process in which a mixture of sand and an activator is applied as a layer onto which a printed resin is deposited to form a base and a pattern. A plurality of sidewalls may also be provided on the base using the same process. The tool is coated with a curable resin to form a protective shell. The reusable tool may be used as a dump box or as a vacuum forming tool for forming parts. A stamping die may be formed by drawing a vacuum through the sand layer as the resin coating is applied to more fully permeate the stamping die.

Process for making reusable tooling

The present invention provides a plasma transferred wire arc torch assembly that includes a monolithic block assembly that combines into a single component several features that have previously been separate components. The monolithic block of the present invention combines the functions of a wire guide, an air baffle, and a nozzle. Integration of this components allows for a reduction in size of the plasma transferred wire arc torch assembly thereby making it possible to coat smaller diameter bores with metal.

Small bore PTWA thermal spraygun

The present invention provides a nonflammable ternary gas mixture to be used in a plasma machining operation. The ternary gas mixture of the present invention comprises from about 4% to about 6.2% hydrogen, 30% to 50% argon, and the balance nitrogen. In another embodiment of the present invention, a method of generating a high pressure plasma is provided. The method of this embodiment comprises introducing the ternary gas mixture of the present invention into a plasma torch apparatus, initiating a plasma in the plasma torch apparatus, and sustaining the plasma with a high voltage between a cathode and an anode.

Nonflammable ternary gas mix for high pressure plasmas

An aluminum pressure plate and flywheel, for a clutch in a vehicle drivetrain, have wear resistant surfaces applied at the clutch disc interface. The wear resistant surfaces are applied to the pressure plate and flywheel using a plasma transferred wire arc thermal spray process.

Clutch pressure plate and flywheel with friction wear surfaces

A cathode assembly for an electric arc spray apparatus. The cathode assembly utilizes a positive cathode retention design which provides for improved heat management characteristics, quick and easy cathode replacement and increased cathode life. The cathode assembly includes a cathode holder , a cathode including a first portion which resides within the cathode holder , a tip portion which extends from the cathode holder, and a shoulder portion which is formed on the outer surface of the cathode. The cathode assembly further includes a retention member or nut which removably attaches to the cathode holder and which engages the shoulder portion , effective to positively retain the cathode within the holder . The retention member also includes an aperture through which the cathode tip extends. The cathode retention member allows for a longer and larger cathode to be utilized and provides an increased amount of heat dissipating surfaces relative to prior designs, thereby increasing the life and improving the performance of the cathode.

Growing community of inventors

Dearborn Heights, MI, United States of America

Lawrence Edward Ellis